+27 (010) 020 2434 info@glopak.co.za

Description

20L HPDE JERRY CAN BLOW MOLDING PROJECT

 


 


Suitable For making 10L~ 30L Bottles / Jerry cans

CE approved blow molding machine

COMMERCIAL OFFER:

Description Qty Unit Price Total Price
 

 

 

 

 

 

 

 

Main machine

20L jerry can Single station Servo motor Blow molding machine INPB80-30L Average capacity: 55-65 pcs/h

■  Standard Items:

1: TAIWAN-Control Display screen-15’.
2: Servo motor system (INNOVANCE)
3: Japan SUMITOMO pump
4: High configuration Screw &Barrel
5: Newest Euro Toggle type Clamping
6: Parison Controller system
7: Viewer strip system (Integrated type)
8: Auto- Oil Lubrication.
9: Latest Ceramic energy saving heater.
10: Robot arm type controller
11: Remote trouble shooting available .
12: Carriage up/down with brake valve
13: Supports English
14: Parison sealing cutter
15: Power available 3PH 220/ 240/ 380 400 /415 /440 /460V 50 or 60hz
16: Standard spare parts & Tool box .
17: Engineer available to send abroad for Installation & training
18: Guarantee 12 + 6 Months

 

1

Mould 10L Jerry can Mould

1: Single cavity with Sub-mould
2: Stackable jerry can design
3: Independent 3D cooling design
4: Main mould material P20
5: Necking plates DC53
6: Heat treatment to 43-46 degree
7: Neck part can be interchangable
8: With Auto-deflashing

1

 

 

 

Mould

25L Jerry can Mould

1: Single cavity with Sub-mould
2: Stackable jerry can design
3: Independent 3D cooling design
4: Main mould material P20
5: Necking plates DC53
6: Heat treatment to 43-46 degrees
7: Neck part can be interchangeable
8: With Auto-deflashing

 

 

1

SUBTOTAL

 

Auxiliary equipment

Item Specifications Unit price Qty Total price
Autoloader 800 Power 1.5HP 1.1kw Capacity: 450kg/h Type: Induction

Loading distance: 4~6M

Dimension: 450*320*450

Crusher 20HP

Grinding chamber: 600*310 Grinding capacity: 500~600 KG/H Power 20HP/15kw

Dimension: 1150*1380*1680

Weight: 980kg

Air cooling Chiller 10HP Power: 10HP/7.5kw

Cooling capacity: 26230 kcal/h Refrigerant: R22 or R407A Dimension: 1270*650*1413

Weight: 450kg

Mixer – 100 KG Power 4HP 3kw

Power 3PH 380V 50hz Dimension: 1000*740*1250 Rotation speed: 85R/Min

Weight: 180kg

Screw Air compressor Power: 15HP/11kw

Type cooling: Air cooling Pressure 0.8Mpa

Air delivery: 2.3 m³/min

Dimension: 1050*750*1000

Air Tank

Capacity: 0.6 CBM pressure: 0.8Mpa

Designed temperature: 100℃ Diameter: 800mm

Height: 2305mm

Air dryer & filters Pressure: 0.8Mpa

Air treatment: 2.6~3m³/min Filters: Three Degree filters Dimension: 730*420*800

Weight: 150kg

 TOTAL (Accessories machines)
TOTAL (Main System)
DELIVERY & INSTALLTION (INCLUDED)
TOTAL (EX VAT)

 

Die head: Continuous type die head

Extrusion system: Top brand automatic temperature controlling device. Drive the screw with electromagnetism motor reducer to realize stepless regulating.
Clamping device: bi-directional synchronous clamping device with double axis single cylinder to stabilize equipment
Blowing device: with upper blowing type
Hydraulic system: The whole hydraulic system adopts world-famous brand controlling components and proportional controlling circles.
Electric controlling system: programmable controller made in B&R Austria. All electric components are world-famous brands

Basic Installation Including    – INPB80-30L

Main parts of Machine  
 Computer control system (PLC)
Latest Taiwan WISETECH system
Very easy to operate or change programme
Chinese/English version MOOG parison control system Remote trouble shooting
 

Hydraulic system and valves connections from Japanese Yuken industry

Parison controller (Japan MOOG parison control)

High-precision thichness control Make sure all the bottles average thichness

 

Electric Cabinet

All electric components From famous world brand to ensure the quality and stablity

 

View stripe line available Bottles can be made with lever indicator line

 

Professional inspection of each mould testing

Including: dimension tests, cap screw strength tests,appearance tests,handle feeling, thickness tests, leakage tests, filling drop tests,bottle neck sealing tests so on

 

Technical Parameters

 

 

Basic parameters

Suitable material PE.PP,PVC,PS,PETG,so on
Max volume 30L
Output capacity 50~60 PCS/H
Size 4.8×3.4×3.6(M)
Weight 11.3T
system Specification Parameters Note
 

 

 

 

 

 

Plasticizion system

Summarize High efficient low power consumption plasticizion system,transducer control,self-protect function when started at low

temperature

Reducer Hard finishing、High intension、Low noise reducer
Screw 1 ∮80mm,L/D ratio 25,130~160kg/h 38CrMoALA

30kw

Cooling system available
Heating Zone 4 Aluminum Heater Automatic

heating

Heating power 15KW/H
Cooling Fan Separate cooling system for heaters Automatic

cooling

 

 

 

 

 

 

 

 

 

 

Extrusion system

Summarize High-grade alloy steel, center feeding
Die head number 1
Center distance of die

heads

/
Max die mouth 200
Extruder Motor 30kw MOTOR

 

 

 

 

 

 

 

 

Clamping system

Summarize High intension, rigidity, center mold locking,

stable mould opening and advanced clamping system

Clamping force 270 KN
Distance between

platens

450~950mm
Mould template 680× 660
Mould material P20# / S136H
 

 

 

 

 

Electric system

 

 

 

Summarize

PLC+ touch screen(man-machine interface)standard extrusion blow molding machine controlling system(AUTO monitoring, fault-alarm, auto

counting ,auxiliary function available)

 

 

Taiwan WISETEC H

Operate interface Touch screen, automatic self-diagnose alarm system
Parison control MOOG 100 points controller
Temperature control Automatic temperature control module
Movement control TECH-2/Mitsubishi, Chinese/English

Version

Electric protection Ampere overload, electric short circuit self-

protection function

TOTAL rated power 72kw
Average power

consumption

40kw
Inverter Delta

 

 

 

 

 

 

Hydraulic system

Summarize Multiple function hydraulic integrated block Proportional

control, high efficient

Oil pump motor 11kw motor (380V/220V,50/60HZ)
Oil pump double vane pump
Valves Imported oil pump valves and connections

YUKEN

Oil pipes Double layer overpressure resistant
System pressure LP 100 bar / HP 130 bar

Threads of hydraulic block use of screw joint GE(ISO 1179)

Cooling system Post cooling by cooling air and cooling water with

Aluminum Mask

 

Pneumatic system

Summarize Taiwan AIRTAC pneumatic system
Air pressure 0.6~0.8Mpa
Air displacement 2.2 M3/min
Electromagnetic valve Taiwan AIRTAC
 

Cooling system

Summarize Separate cooling system of mould, barrel and oil system
Cooling medium Water
Water flow 100L/min
Water pressure 0.4-0.6MPa

 

Configuration – INPB80-30L

Electronic Parts
Name Trader
Parison Control system Japanese MOOG 100 points
Parison Servo valve Japanese MOOG 100 points
Micro computer control system WISETECH
Temperature Controller WISETECH
Auxiliary Relay OMRON
contactor Schneider
Main Power Switch Schneider
Approach switch Schneider
Electric motor W&N
Inverter INNOVANCE
Hydraulic Parts
Oil pump JAPAN SUMITOMO
Valve JAPAN YUKEN
Oil pump and connection JAPAN YUKEN
Sealed part TAIWAN HALLITE
Servo motor INNOVANCE
Servo motor controller INNOVANCE
Air Control System
Cylinder AIRTAC
Air Valve AIRTAC

 

Jerry Can Mould

  • Mould material P20# / S136H / Aluminium 7075# with beryllium copper
  • mould neck and middle parts are
  • Separate cooling system for mould neck, mould body and
  • Min 3 million mould
  • Optional to make interchangable parts of 20L/25L/30L
  • Mould can be made manual deflashing or auto
  • Independant cooling system for neck area
  • Optional to add inserts to make customer LOGOs or UN LOGOs
  • Other jerry cans designs optional for customer to choose
  • Jerry can cap mould can also be.

 

  • Our mould cooling water are designed to all corners, this make sure the mould will have
  • uniform cooling, to make sure the fast recycle time and perfect jerry can finishing

Main Machine

Photos Reference

Clamping system

Die head system

Extrusion system

Mould

Spare Parts – INPB80-30L

 

No ITEM QUANTITY
1 APPROXIMATE SIWTCH 1
2 THERMOCOUPLE 2
3 SOLID RELAY 1
4 MIDDLE RELAY 1
5 AIR SWITCH 1
6 FUSE 3
7 SPEED CONTROLER FOR CUTTER 1
8 DIE CONTROLLER 1
9 SPEED CONTROLER FOR EXTRUDER 1
10 SEALINGS FOR CARRIAGE CYLINDER 1set
11 SEALINGS FOR CLAMPING CYLINDER 1set
12 SELINGS FOR BLOW PIN CYLINDER 1set
13 SEALING FOR BASE UP CYLINDER 1set
14 CUTTER WIRE 2
15 CUTTER BLADE 5
16 INSTRUCTION MANUAL 1

 

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