EDIBLE OIL BOTTLING LINE 5L - 8000BPH WITH BOTTLE BLOWER

Description

PROJECT SCOPE:

8000 BPH EDIBLE OIL BOTTLING LINE – 5000ML-3000ML PET BOTTLE

COMMERCIAL PRICE LIST

No	Name	Model	Output	Qty.	Unit price	Total price
(1): BOTTLE BLOWING SYSTEM, 4000BPH
1.1	Automatic 4 cavities Blow Molding Machine	PL-CL4-60	8000 BPH @ 5000ml	2sets
1.2	Preform unscrambler	PL-CL4-60	8000 PPH	2sets
1.3	38mm Neck Changeover part			2sets
2	Blowing mould	3000 ML	4500 BPH	2sets
2	Blowing mould	5000 ML	4000 BPH	2sets
3	HP Air Compressor	2-52SH-13.0/40	13 m³/min	2sets
3.1	Air dryer system for HP	NTLN13.0/40	13m³/min	2sets
	Air filter for HP		13m³/min	2sets
	Air Tank		1.0 m³/min	2sets
4	Water chiller	SIB-20A	20HP	2sets

Part 2: 8000BPH Drinking Water Filling Line, 8000BPH
1	Hot melt glue labeling machine	TB250R	10000BPH	1set
1.1	Changeover parts for 5L			1pc
2	Filling capping Duo-block (High speed type)	ZPGF 40-8L	8000BPH	1set
2.1	Weighing filling machine German HBM weighing filling unit			40set
2.2	Cap elevator	ZPSG	20000BPH	2sets
3	Laser printer	JGJ	10000BPH	1set
4	Carton erector	KX-18	3000 B/H	1set
	Grabbing type cartoner	ZX-20K		1set
	Carton sealer	FX-25		1set
	Changeover parts	One bottle size		1set
5	Flat conveyor	SC-1	5000BPH	100m
	90 degree turn			4sets
	ABB Motor			10sets

SERVICES, PROCESS AND PRODUCTION
RING AIR LINE WITH PIPING AND FITTING		1
EXTRA STAINLESS STEEL PIPE WORK		1
FAT
SPARE PARTS FOR 2000 HOURS PRODUCTION
OPERATIONS, START UP, COMMISSIONING & TRAINING
DELIVERY
	TOTAL (EX VAT)

Bottle Blower

Bottle blowing machine

Technical parameters:

Model	PL-CL4-60
Blowing part	Maximum Bottle capacity	10000ml
	Maximum bottle diameter	Φ110mm
	Neck diameter	Φ18~38mm
	Maximum bottle height under neck	450mm
	Clamping stroke	260mm
	Bottom die stroke	400mm
	Bottle pitch	300mm
	Maximum output rate (bph)	4500BPH (3000ml water bottle) 4000BPH (5000ml water bottle)
	Number of molds	4
Heating part	Number of heating modules	4
	Number of heating lamps	6
	Number of preform bases	60
Electric part	Voltage	380V
	Frequency	50Hz
	Service power	30 kw/h
	Installation power	58 kW
Air source (High pressure air consumption depends on PET bottle volume)	High pressure compressed air consumption	13.0 m3/min
	Pressure required of the high pressure compressed air	40Bar
	Low pressure compressed air consumption	2.0 m3/min
	Pressure required of the low pressure compressed air	10Bar
Chilling water	Operating pressure	Over 4 Kg/cm²
	Temperature range	5-20 ℃
	Cooling capacity	54000 kcal/hour
	Cooling water flow	9 m³/hour
Weight	G.W.	Around 8000kg
Dimension	Main machine (L×W×H)	6500×1870×2600mm
Dimension	Preform unscrambler(L×W×H)	2800×1500×2300mm

Electric components

Items	Supplier, Origin
Air switch	SCHNEIDER, France
Intermediate relay	OMRON, Japan
Contactor	SCHNEIDER, France
Button	SCHNEIDER, France
Touch screen	DELTA, Taiwan
PLC	BECKHOFF, Taiwan
1^st stage blowing valve	PARKER, USA
2^nd stage blowing valve
Exhaust valve
One-way valve
Pressurizing clamping valve
Cylinder control valve	NORGREN, UK/ PARKER, USA
Machine-hand cylinder	FESTO, Germany
Step chain	KMC, Taiwan
Mold-closing slide-way	ABBA, Taiwan

1.1 Air chilling machine

Technical parameters:

Model	SIB-20A
Cooling ability:	52 kW
	44,720 kcal/hr
Compressor(output power):	16.12 kW
	20 HP
Refrigerate agent:	Weight:	18 Kg
	Controlling method:	thermal expansion valve control
	Type:	R22
Evaporator:	Shell type
Condenser:	Type:	Finned condenser
	Fan power:	0.45 kW
Water tank volume:	80L
Water pump:	Power:	1.1 kW
	Water flow:	80/100/89 L/min
	Working pressure:	2.0/2.6/3.5 kgf/cm²
Total power:	7.71 kW
Actual power consumption:	40-70%
Pipe fitting:	Water inlet diameter:	1.5 inches
	Water outlet diameter:	1.5 inches
	Water tank discharging hole diameter:	1.5 inch
	Water tank overflow hole diameter:	1.5 inch
Protection devices:	Compressor:	Overload relay
	Pump:	Overload relay
	Chilling circuit:	High/low voltage switch / anti-frost switch
	Water loop:	Bypass valve
Power supply:	380V 50 Hz

Component list:

Items	Supplier, Origin
Contactor	Schneider, France
Thermal relay	Schneider, France
Thermal temperature table	Schneider, France

2. High pressure air compressor

Technical parameters:

Model	2-52SH-13.0/40
Capacity:	13.0 Nm³/min
Rotating speed:	690 r/min
Power:	105 kW, IP44, Insulation Class B
Rated pressure:	3.0 Mpa
Stroke:	92 mm
Dimension:	220019501650 mm
Weight:	3000 Kg
Delivery connector:	11/2”NPT

Electric Components

Items	Supplier, Origin
Motor	Siemens, Germany
High pressure valve train	HOERBIGER, Austria
Waste discharging system	Jorc, Netherland
Output pressure switch	Danfoss, Denmark
Contactor	Schneider, France
Breaker
Thermo relay

2.1 Compressed air-cooling drying filtering system

Technical parameters:

Model	NTLN
Capacity:	13.0 Nm³/min
Working pressure:	4.0 Mpa
Water filtering capability:	99%
Cooling ability:	1.5 HP
Dew point:	2-10°C
Stroke:	146 mm
Cooling agent:	R22
Initial filter:	Oil ≤ 5mg/m³, Granule dia. ≤ 3um
First stage precision filter:	13.0 m³, 4.0 Mpa, Oil ≤ 1 ppm Granule dia. ≤ 0.3 um
Second stage precision filter:	13.0 m³, 4.0 Mpa, Oil ≤ 0.01 ppm Granule dia. ≤ 0.01um

FILLING & PACKAGING EQUIPMENT

1. OPP labeling machine

Machine composition:

A: Labeling station
Schneider Micro inertia servo motor
Schneider servo amplifier
Schneider Programmable Controller (PLC)
Schneider human machine interface (Chinese and English bilingual operation interface)
German SICK or American LION label sensor
German SICK product detection photoelectric switch

B: Mechanical part
Spindle mechanism: NORD AC motor
Schneider frequency converter speed regulation
Gear transmission system
Cam pressing bottle system
Presser transmission system
Bottle holding base transmission system
Height regulation system
Bottle feeding mechanism: special non-damage bottle star wheel, connected with the main turntable gear, adjust the spacing
Special inlet star wheel, connected with main turntable gear, main turntable transition mechanism
Chain width 82.6 mm
Bottle discharging star wheel: connected with the main turntable gear, the bottle is smoothly fed into the conveyor line
Label pressing mechanism: sponge spring steel plate combination, Teflon patch
Bottle guiding mechanism: double coordinate wear-resistant casting nylon

C. Equipment safety protection

Safety protection: Close the protective door when the equipment is running to prevent injury to the operator
Missing alarm: set the label will be used when the alarm prompts to remind the operator to prepare to replace the label
Bottle shortage alarm: When bottle shortage is detected, the equipment will alarm; when bottles detected, it will automatically resume production, which is convenient for in-line production.
The mechanical structure of the whole machine adopts the reinforced rigid design, which is simple and stable.

Technical parameters:

Model:	TB250R12
Output:	22000 Bottles per hour
Labeling heads:	12
Main motor power:	1.5 kW
Total power:	10 kW
Compressed air consumption:	0.2m³/min
Bottle diameter:	28-125 mm
Sleeve label length:	30-250 mm
Thickness:	0.035mm
Label material:	OPP
Dimension:	324021902400 mm
Weight:	1950 Kg

Component list:

Items	Supplier, Origin
PLC	Schneider, France
HMI	Schneider, France
Main motor servo system	Schneider, France
Label station servo system	Schneider, France
Label station VFD	Schneider, France
Label feeding servo system	Schneider, France
Photoelectric sensor	SICK, Germany
Encoder	SICK, Germany
Label sensor	Panasonic, Japan
Bottle absence sensor	SICK, Germany
Bottle jam sensor	Panasonic, Japan
Aproximity switch	Telemecanique(Schneider, France)
Aproximity switch	Autonics, South Korea
Label absence label	Panasonic, Japan
Conveyor motor VFD	Schneider, France
Bottle holder VFD	Schneider, France
Handle wheel (For manual operation)	Schneider, France
Isolating switch	Schneider, France
Temperature Controller	Autonics, South Korea
solid state relay	HRO, South Korea
Relay base	Schneider, France
Intermediate relay	Schneider, France
Breaker	Schneider, France
Breaker	Schneider, France
Breaker	Schneider, France
AC contactor	Schneider, France
Breaker	Schneider, France
Isolation transformer	CHNT, China
Switching power supply	Schneider, France
Fuse	CHNT, China

2. Filling-capping Duo-block (weigh fill)

Technical parameters:

Model:	ZPGF40-8 (PET bottle)
Capacity:	8000 B/H (5000ml)
Bottle height:	120-360 mm
Bottle diameter:	50-200 mm
Bottle mouth diameter:	38-46 mm
Bottle type:	PET bottle
Cap type:	Flat cap
Filling heads:	40
Filling temperature:	Room temperature
Filling valve material:	SUS316
Product reservoir tank:	SUS304
Capping heads:	8
Capping torque:	0.6-2.8 Nm (adjustable)
Main motor power:	5.5 kW AC 400V 50Hz IP55
Installation power:	10 kW
Power supply:	415V, 50HZ
Consumption of compressed air:	0.8 m³/min (0.6MPa/H)
Consumption of aseptic water:	3.5 m³/h (0.2-0.25Mpa)
Dimension:	530038002600 mm
Weight:	15500 Kg

Component list:

Items	Supplier, Origin
PLC	Siemens, Germany
Touch screen	Siemens, Germany
VFD	Danfoss, Denmark
Contactor	Siemens, Germany
Thermal relay
Switches
Micro relay
Photoelectric electric sensor	Banner, USA
Pneumatic cylinder	SMC, Japan
Electromagnetic valve
Air filter, pressure reducing valve, oil mister
pressure adjusting valve
Main Motor	ABB, Switzerland

A. Filling part

B. Capping Station

Features:

• Caps will be unscrambled in the silo, the amount is monitored.
• Capping torque can be adjusted accordingly
• A flip-over adjuster installed on the slide to avoid up-side-down caps.
• Two photoelectric sensors installed on the slide to alarm the cap-absence.
• The capper is able to adjust the height to match the different-height bottles.(have maximum and minimum height protection)

D. Cap hopper (for HDPE cap)

Technical parameters:

Model:	TSG-1A
Cap type:	Flat cap / sports cap
Material:	SUS 304
Conveying capacity:	20000 caps/h
Power:	0.37 kW
Manufacturer:	INPAKT

3. Laser printer

Technical parameters:

Model:	JGJ
Laser printing head:	1
Max power:	10 W
Cooling method:	fan
Maximum printing speed:	500 characters/min
Maximum line speed:	60 m / min
Environmental protection:	IP20
Life service of the laser source:	Up to 30,000 hours
Beam output:	Controlled beam
Laser wavelength:	10.6 um
Focus length:	100-200mm
Operation:	HMI

4. Cartoning system

4.1 Automatic Carton erector

Technical parameter:

Model:	KX-18
Carton size:	L200-400* W150-350*H100-350
Capacity:	18 p/h
Carton store capacity:	100 pcs (1000mm)
Dimension:	240020501450mm
Power supply:	220V，50Hz
Air pressure:	6 Kg/ cm²
Air consumption:	450NL/min
Size of the tape:	48, 60, 75mm for option
Weight:	550kg

4.2 Automatic carton packing machine

Technical parameter:

Model:	ZX-20K
Capacity:	cartons short edge into the box, 4 boxes once, and standard speed: 18cases/min
Packing layer:	One layer
Power supply:	380V; 50Hz
Power:	5.5 kW
Dimension:	334016802800mm
Air pressure:	6-8 bar
Air consumption:	350 NL/min
Weight:	2500 Kg

4.3 Automatic carton sealing machine

Technical parameter:

Model:	FX-25
Packing speed:	18 cartons/min
Tape width:	36~70mm
Max carton size:	L600W500H500mm
Minimum carton size:	L200* W150*H150mm
Power:	400W
Size:	17708501500mm
Weight:	250kg

Component list:

Item	Brand, Origin
PLC	Siemens S 7 series with Profinet (CPU 1200 and above)
Touch screen	Siemens TP 900
VFD	Danfoss FC 302
Linear guide rail	IGUS, Germany
Pneumatic components	FESTO, Germany
Low voltage electric components	Schneider, France
photoelectric sensor	SICK, Germany

5. Belt conveyor & Buffering system

Technical parameters:

Motor power:	0.37 kW / 6m
Width of the conveyor:	110 mm
Height:	1050 mm
Thickness of the steel plate:	2 mm(SUS304)
Bottle volume:	200-3000 ml
Bottle Diameter:	50-100 mm