+27 (010) 020 2434 info@glopak.co.za

Description

Project Scope: 330ml & 500ml CSD Line

LINE 2 – 10000BPH CSD bottling line / 330ml & 500ml PET bottles

· Processing Equipment

· Bottle blowing machine

· Bottling & Packaging machines

No Name Model Capacity Qty. Remark
2nd Line: 10000BPH Carbonated Drink Processing Line on 500ML Bottle
Part 5: Beverage mixing system 5 ton/hour
1 High-shear emulsifying tank ET-1500L 1500L 2sets ※Material:SUS304

Insulated type,

Power:7.5kw

Rotate:2800RPM

Body size:Dia1200*1000mm

Size:Dia1300*2300mm

2 Beverage pump YA10T/24 10000L 1pc ※Material:SUS304

Lift:24m

Power:3.6kw

3 Plate heat exchanger   20m2 1pc ※20m2

※SUS316 contact part

4 Double filter SL500 10000L 1pc ※Material:SUS304

Filter:200mesh

5 CIP back pump   20000L 1pc ※Capacity:20000liter

Lift:24m

6 Mixing tank HZ3000L 3000L 3pc ※Material:SUS304

※Single layer

※Power:2.2kw

6.1 Platform 6m*1m 1pc ※SUS304
7 Beverage pump YA20T/24 20000L 1pc ※Material:SUS304

Lift:24m

Power:2.2kw

8 Double filter SL1000 10000L 1pc ※200mesh
9 Carbonator QHS-5000 5T/H 1pc ※Siemens PLC+HMI

※Mixing ratio:3.8-4.2

※CO2 filtering system

※CO2 pressure balancing system

※Water vacuuming system

10 CO2 Filter CO-2   1pc  
11 CIP back pump YA12T 20000L 1pc ※Capacity:20000liter

Lift:24m

12 Stainless steel

Electric cabinet

    1pc ※PLC+HMI

※Siemens electric components

※Schneider elements

13 Automatic CIP system CIP-3X1500L 1500L 1pc ※1500L Lye tank

※1500L acid water tank

※1500L hot water tank

※Siemens PLC + HMI

14 Plate heat exchanger   20m2 2pcs ※20m2

※SUS316 contact part

15 Cold water tank LSG 5000L 1pc ※Three layers, insulated type
16 Beverage pump YA20T/24 20000L 1pc ※Material: SUS304

Lift:24m

Power:2.2kw

17 Screw type Water chiller IN-150S   1pc ※Screw cooling type

※Including cooling tower

※Pumps and pipes

  Cooling tower 100T YDL

380LGS

  1pc
Stainless insulated tank 1T 1pc
17.1 Cooling tower IN-LQT 20 ton 1pc  
18 Steam generator IN-GL 2000Kg/H 1pc ※Italian Baltur burner

※Diesel type

19 Pipe work       ※Out surface and inner surface work handling

※On-site engineering welding

※Designed as shown in the drawing

※CIP system pipe works

※All Valves has to be butterfly valves, Flanged gasket fittings, included in

chilled water, CIP station to Machines, treatment to syrup prep to carbonator to Filling Seaming. This has to include the CIP and Return Line as well.

※Drainage system pipe works

※Cooling tower pipe works

※Chilling machine pipe works

※CO2 filter pipe works

※Drainage pipe works from each machine which consumes water to the Client’s drainage point

※SUS304 drainage works

Thermal insulation       ※Cooling tower pipe thermal insulation

※Chilling machine pipe thermal insulation

※Steam pipe thermal insulation is not included

   
Part 6: PET Bottle Blowing System
1 Automatic 8 cavities Blow Molding Machine IN-8CR

Servo

13000 bph 1set ※German BeckHoff PLC

※Taiwan HTC HMI

※BeckHoff DIGIT MOLDULUS OUPUT CONTROLLER

※Festo Pneumatic cylinder

※Taiwan Delta Servo system

※Schneider low voltage electric components

※Low pressure air recycling system

Preform unscrambler 1set
2 Blowing mould 330 ML 13000 bph 1pc ※Aluminum alloy
500 ML 13000 bph 1pc ※Aluminum alloy
3 HP Air Compressor

 

MC(A)W-090 10 m3/min 1set ※10 m3/min, 40 Bar

※Austrian HOERBIGER high pressure valve train

※Siemens motor

※Holland Jorc waste discharging system

※Danfoss output pressure switch system

Air dryer system for HP NTLN-10.0 10 m3/min 1set ※10 m3/min, 40 Bar
Air filter for HP 10 m3/min 1set ※10 m3/min, 40 Bar
Air Tank 2 m3/min 1set ※1 m3/min, 40 Bar
4 Mold chilling machine SIB-20A 20HP 1set ※20HP
   
Part 7: Filling and packing part, 10000 BPH on 500ml
2 Rinsing filling capping machine IN-INGF

32-32-10

10000BPH 1 set ※Siemens PLC+HMI (on the control cabinet)

※Siemens VFD speed regulation

※Autonics Sensors

※SKF bearing

※German IGUS sliding sleeve

※Sealing rings are made in Europe

※Schneider electric components

※SUS304, 3mm supplied by POSCO, S.Korea

※32 rinsing machine

※32 filling machine, two stage-vacuuming

※10 capping heads

2.1 Cap elevator IN-SG 10000CPH 1set ※Belt type

※With cap sorting ability

2.2 Cap sterilizer IN-XDJ 1set ※Three stage sterilizing rinsing blowing

※Disinfectant rinsing recycling system

※including pumps and pipe works

2 Inspection box IN-DJ 10000BPH 1set ※Energy saving lamp

※Strong penetration light ray

3 Bottle warming and rinsing machine IN-WPJ-10-1.5 10000BPH 1set ※Siemens PLC+HMI

※Siemens VFD

※8*1.5m

※Steam control system

4 Bottle dryer IN-CGJ 10000BPH 1set ※ With two 7.5 kW blowing fan, Dust proof

※Air knife type

5 Coding unit VJ1210 10000BPH 1set ※Supplied by Videojet, USA

※You can buy the ink in your country

6 OPP labeler IN-R12H 10000BPH 1set ※Siemens PLC + HMI

※Panasonic inverter

※Panasonic sensor

※Panasonic Servo motors

※Schneider low voltage electric components

※Including steam generator

7 Automatic PE film shrink wrapping machine IN-MB2 22 packs/min 1set ※Siemens PLC + HMI

※Panasonic inverter

※Omron sensor

※Airtac pneumatic components

※Schneider low voltage electric components

7 Air conveyor FC-1 10000BPH 16m ※SUS304, 3mm, supplied by POSCO, S.Korea

※2.2 kW fan with dust filter

※SUS304 cable sorting sink

※Subject to the final confirmation of the line’s layout

Fan 3sets
Converging system /
8 Flat conveyor SC-1 11000BPH 100m ※SUS304, 3mm, supplied by POSCO, S.Korea

※Speed adjusting motor

※SUS304 Cable sink

※Water collecting tray

※Lubricating system

※Subject to the final confirmation of the line’s layout

90 degree turn 10sets
Motor 6sets
9 Low pressure air compressor DY 2.0m3/min 1set ※10 Bar

※Supply the compressed air to the fillig and packing line

   
2nd  line / 330ml / 500ML CSD BOTTLING LINE  

 

Bottle Blowing Equipment                                                      

1. Blow molding machine, 8 cavity

Description:

R series linear full-electric PET bottle blow molding machine is a high-speed automatic PET blower designed and developed with the most advanced bottle blowing technology at present, the advantages of which can be described as speedy, stable, simple, general purposed and environmental safety. It is mainly applicable to blow molding PET containers for water, beverage, juice, etc. The machine yields abundantly with high efficiency. The capacity of each cavity has been increased to 2600~2000bph when the bottle size is equal to or less than 0.55L respectively, which can meet the high-end customer’s requirements. Equipped with a preform auto-loading system, the machine works fully automatically with consistent performance and high speed, without an operator’s interference during the whole process. Accordingly, the chance of contamination can be reduced manifestly, which assures the quality of products.

Features:

The innovation of mold locking system

Servo Motor is adopted to drive the movement of the 4-piece mold holder and the high-pressure supercharged mold locking mechanism is equipped. This mold clamping and opening mechanism have been developed successfully by ourselves upon dozens of years’ practice which is now the most efficient clamping and opening mechanism applied on the domestic linear blow molding machines.

The mold movement cycle time is only 0.3~0.5 seconds. Meanwhile, the whole movement is accurate, stable and speedy while the impact between the mold plates have been amortized, which can effectively protect the molds and reduce the visibility of parting lines on the finished bottles.

Application of the motion controller system

Using Omron motion controller system (integration module type), using the PTO (servo positioning module) system for high-speed positioning, looking for track the target location, proximity sensor switch to the servo system is a high-speed signal, by servo motor built-in high inside track the location of the precision rotary encoder online detection, information feedback to the control system, and finally by the positioning module in high-speed positioning work.

Application of the servo motor

The mold movement mechanism: the servo motor reducer synchronical transmission system is adopted to fulfill the reciprocating up and down motion of the two hinge mechanisms on both sides of the mold hauled by two linkage rods respectively. In this way, the two mold holding plates in the middle move oppositely or towards each other, which is generally known as mold opening and closing. The hauling wheel driven by the servo motor makes clockwise rounds continuously. Each round leads to a complete cycle of mold holding plates movement——open and close. Also, the high-pressure air supercharged mold locking mechanism is applied which buffs the impact between mold plates and effectively protects molds. Besides, it does help to reduce the visibility of parting lines on finished bottles. The servo motor driven mold movement mechanism is designed and created upon rigid engineering simulation analysis, which ensures that the series of the mold motions are simple, accurate, consistent and speedy, making cycle time 0.2~0.4 seconds.

The stepping and heating mechanism: Servo motor is driven stepping motion for preform rotary heating system, the preform heating stepping is controlled by variable frequency motor, preforms (preform neck is upwards) are 360 degrees uninterruptedly rotary heating,38mm Preform heating pitch, more preforms are uninterruptedly heated within the same distance, which improves the efficiency and energy saving above 50%.Servo motor driven the steeping motion makes it much speedy and stably, shorten the production cycle time, greatly improve production efficiency. The preform transfer system with the grippers and variable pitch system are both driven by the servo motors to ensure high speed and accurately perform handling between the two mechanisms.

The perform variable pitch system: This mechanism has adopted the screw to change the cavity pitch from 38mm to 105mm driven by the servo motors, to ensure high speed and accurately perform handling between the two mechanisms.

Preform transfer system with the grippers and bottle outfeed mechanism: Heated preforms delivering into the blow mold and the finished bottles out-feed driven by the same servo motor and the synchronous belt, to ensure the high speed and accuracy for these two motions.

The stretching mechanism (down stretching): the stretching rods are driven by a servo motor all at once, which ensures the synchronicity of the motion of the rods and makes it easier to do adjustment prior to production.

(After interchanging the blow mold, makes it much easier to adjust the height of stretching rods, just need to input the data on the touch screen, instead of doing the adjustment by manual.)

Energy-efficient heating system

The paratactic collocation of the preform heater shortens the heating pitch between preforms, making good use of the heater’s space and energy efficiently, which decreases the energy consumption and the area for installing the machine. Each lamp pipe in the heater can be controlled individually. Moreover, the heaters are equipped with a controlled circulating air cooling system that can keep the temperature constant inside the heater and preforms heated consistently, which makes high good part rate. Additionally, the homo-thermal heater works excellently in the condition where the temperature fluctuates greatly(10℃~30℃). The positioning of the heating stepping system is conducted by the servo motor, swift and stable. The machine is equipped with the preform temperature detection at the last heaters if the preform temperature does not reach the blowing temperature, the preforms going into the blow mold but no blowing, saving the air.

Performance and Advantages:

  • The man-machine interface is easy to operate. Everything is computerized, including temperature adjustment and preform distribution.
  • Preform unscrambling, loading, bottle handling, and order are all operated by stainless steel manipulator automatically without second contamination.
  • The circulating chilling water system, as well as the fan with converter controlled, can protect the bottleneck against deformation when the preform is being heated.
  • The homo-thermal heater adopts auto reflection and closed-loop adjusting system which has the power supplied constantly in proportion, not affected by the fluctuation of voltage. The conveying chain is short-pitched and paratactic, which helps to realize slow heating and low power consumption. As a result, the preform can be heated evenly and easy to blow.
  • The positioned installation of molds makes it possible to change molds easily within one hour.
  • All the critical parts we use for the machines, such as the electrical, pneumatic components, servo motor, etc, are famous branded parts imported from Japan, USA and Europe,which ensures the stability and long life of our equipment.
  • Easy Maintenance

Since the machine is connected to the programmable logic controller (PLC) via particular communicating cables, the user can manage all the actions of the machine through the PLC, which will send warning signals and the problem diagnosis report to the operators when there is something wrong with the machine. Accordingly, the operators can easily find out the causes that lead to the problems through the indications shown and fix them quickly.

  • Safety

R series is equipped with following mechanic and electric protecting devices in order to assure the safety of operators and durable stable operation of the machine.

  • The safety of operators

The machine is totally enclosed with a perfect reliable safety door and also equipped with an aluminum antislip plate on the principal surface, which can assure operators’ safety to the largest degree.

  • The safety of the machine

The multiple points detection technique is adopted to ensure the safe running of the positioning system, the clamping system, and the stretching system to the largest degree.

Technical parameters:

Model IN-8CR2LServo
Blowing part Mold clamping force 72000 Kg
Side mols stroke 130 mm
Blowing rod stroke 350 mm
Bottom mold stroke 50 mm
Bottles’ distance 120 mm
Cavity 8 cavities
Bottle specification Bottle max volume 2 L
Bottle mouth size 18-30 mm
Max body diameter 105 mm
Max body height 350 mm
Preform 3 mm
Actual capacity 13000 BPH (2000ml)
Power consumption Heating oven 4 pieces
Heating tubes 36 pieces
Nominal power consumption 78 kW
Actual power consumption 40-56 kW
High pressure air compressor Blowing pressure 35-45 Kg
Compressed air consumption 10 m³/min
Chilling water Operating pressure Over 4 Kg/cm²
Temperature range 5-20 ℃
Cooling capacity 21000 kcal/hour
Cooling water flow 70 m³/hour
Machine specification Dimension 6607*1916*2634 mm
Weight 10000 Kg

Electric components

Items Supplier, Origin
PLC HTC, Taiwan
HMI BeckHoff, Germany
Servo motors

(Servo motor driven the stretching system, the stepping system, the mold clamping system, the preform transfer system, the variable pitch system)

Delta, Taiwan
Speed reducer Siemens, Germany
High pressure blowing valve

(With compressed air recycling system)

Parker, USA
Pneumatic components FESTO, Germany
Control button, intermediate relay Schneider, France
Contactor, thermo relay Schneider, France
Silicon controlled rectifier Semikron, Germany
Infrared tungsten tube Lianggu, China
VFD Taian, Taiwan

 

1.1 Air chilling machine

Description:

After the SIC-A series chiller is turned on, the compressor 1 starts to work, turning the refrigerant into a high-temperature compressed gas. The gas circulates in the direction to BC, enters the condenser 3 and exchanges heat with the air, and changes from a gaseous state to a liquid state. while the heat is taken away by the air.

In the CDEF process, the liquid condensing agent coming out of the condenser passes through the liquid storage device 4, passes through the drying filter 5, get dried and filtered, passes through the liquid pipe solenoid valve 6, and the liquid crystal mirror 7 then  reaches the expansion valve 8.

During the FG process, the high-pressure liquid refrigerant is throttled and depressurized by the thermal expansion valve, and the temperature is lowered.

During the GA process, the low-temperature & low-pressure refrigerant exchanges heat with the chilled water through the evaporator 9 to cool the chilled water to the preset temperature; the low-temperature gas refrigerant that comes out after the evaporator returns to the compressor, and finishes the recycle.

Technical parameters:

Model SIB-20A
Cooling ability: 52 kW
44,720 kcal/hr
Compressor(output power): 16.12 kW
20 HP
Refrigerate agent: Weight: 18 Kg
Controlling method: thermal expansion valve control
Type: R22
Evaporator: Shell type
Condenser: Type: Finned condenser
Fan power: 1.6 kW
Water tank volume: 230L
Water pump: Power: 2.2 kW
Water flow: 80/100/89 L/min
Working pressure: 2.0/2.6/3.5 kgf/cm²
Total power: 19.92 kW
Actual power consumption: 40-70%
Pipe fitting: Water inlet diameter: 1.5 inches
Water outlet diameter: 1.5 inches
Water tank discharging hole diameter: 1.5 inch
Water tank overflow hole diameter: 1.5 inch
Protection devices: Compressor: Overload relay
Pump: Overload relay
Chilling circuit: High/low voltage switch / anti-frost switch
Water loop: Bypass valve
Power supply: 380V 50 Hz

 

Component list:

Items Supplier, Origin
Contactor Schneider, France
Thermal relay Schneider, France
Thermal temperature table Schneider, France

 

1.2. High pressure air compressor

Technical parameters:

Model MC(A)W-090
Capacity: 10 Nm³/min
Pressure: 4Mpa
Cooling method: Air cooling
Compressing stage: 2
Main motor: 110 kW, IP54
Noise: ≤ 68±2dB(A)
Oil content(ppm): ≤ 1
Safety valve set pressure Mpa DISCHRGE PRESSURE+0.1
Dimension: 3000*1800*2000mm
Weight: 2300 Kg

 

2.1 Compressed air-cooling drying filtering system

 Technical parameters:

Model NTLN-10.0
Capacity: 10 Nm³/min
Working pressure: 4.0 Mpa
Water filtering capability: 99%
Cooling ability: 1.5 HP
Dew point: 2-10°C
Stroke: 146 mm
Cooling agent: R22
Initial filter: Oil ≤ 5mg/m³, Granule dia. ≤ 3um
First stage precision filter: 10 m³, 4.0 Mpa,

Oil ≤ 1 ppm

Granule dia. ≤ 0.3 um

Second stage precision filter: 10 m³, 4.0 Mpa,

Oil ≤ 0.01 ppm

Granule dia. ≤ 0.01um

 

Filling & Labeling Equipment                                                             

1. Washing-filling-capping Tri-block

Description:

  • Welded by SUS304. Product contact is SUS304 food grade;(SUS316 for option)
  • High-efficiency rinsing-nozzles can spray water to any part inside the bottle;
  • Corrosion-resistant bearings from NSK or SKF;
  • Mechanical valve filling, flow meter filling, weighing filling or laser positioning filling for choice;
  • Open design for gear transmission;
  • Bottle transporting system is neck-holding design;
  • Equipped with VFD control, more energy-saving;
  • PLC control system is equipped;
  • All electric components are supplied by the world-famous companies;
  • French “ZALKIN” capping technology is used forhigher performance;
  • Capping torquecan be adjusted accordingly;
  • Cap absence can be detected and up-side down caps can be picked out;
  • Online cap sterilizer for choice;

 

Technical parameters:

Model: INGF32-32-10 (PET bottle)
Capacity: 10000 B/H (500ml)
Bottle height: 120-310 mm
Bottle diameter: 50-96 mm
Bottle mouth diameter: 26-40 mm
Bottle type: PET bottle
Cap type: Flat cap / Sports cap
Material of the water dispenser: Poly tetra fluoroethylene
Rinsing heads: 32
Rinsing time: over 2 seconds
Filling heads: 32
Filling temperature: ≤ 5℃
Filling pressure: 0.2-0.4 Mpa
Flow velocity of the valve: 120-150 ml/s
Filling valve: SUS316
Product reservoir tank: SUS304
Capping heads: 10
Capping torque: 0.6-2.8 Nm (adjustable)
Main motor power: 2.2 kW AC 400V 50Hz IP55
Installation power: 10 kW
Power supply: 380V, 50HZ
Consumption of compressed air: 0.8 m³/min (0.6MPa/H)
Consumption of aseptic water: 3.5 m³/h (0.2-0.25Mpa)
Dimension: 3200*2200*2200 mm
Weight: 5500 Kg

 

Component list:

Items Supplier, Origin
PLC Siemens, Germany
Touch screen
VFD Siemens, Germany
Contactor Siemens, Germany
Thermal relay
Switches
Micro relay
Photoelectric electric sensor Autonic, S.Korea
Pneumatic cylinder Airtac, Taiwan
Electromagnetic valve
Air filter, pressure reducing valve, oil mister
pressure adjusting valve
Rinsing / Filling Pump Grundfos, Denmark

 

Detailed description

A. Rinsing part:

Features:

  • Rotating type, used for rinsing containers of alcohol, beverage, pure and mineral water.
  • Neck-holding catchers turn bottles upside down, and rinse them by aseptic water.
  • Main structure, contact parts of the aseptic water and the cover are made of stainless steel.
  • Bottle sensor is installed to prevent wrong-position bottles from being feeding in.
  • Pressure gauge and valve stabilizer are installed on the water inlet pipe.
  • Able to adjust the height to match the different-height bottles (have maximum and minimum height protection).
  • Aseptic water recycling system. (Optional)
  • It automatically stops rinsing when bottle-absence detected, and restarts when bottle-presence detected.

B. Filling part

Features:

  • Design and manufacture on the basis of German technology.
  • Cylinder lifting structure to ensure bottle mouth and the filling valve connect seamlessly, avoiding product loss.
  • The filler is able to adjust the height to match the different-height bottles.(have maximum and minimum height protection)
  • Open style gear transmission, high efficient, low noise, long life-service, easy maintenance.
  • The motor is adjusted by the inverter, stepless frequency conversion speed regulation.
  • Bottle transporting system has simple structure, short changeover time to fit different bottles. Bottom-holding method for transporting.
  • PLC system controlled, errors can be displayed on the screen, such as: bottle jammed, cap absence.
  • No bottle, no fill.
  • The liquid level inside the filling tank is monitored by the sensor, ensuring stable filling.
    ·The key electric parts are made by the world-famous companies.

 

C. Capping Part

Features:

  • Caps will be unscrambled in the silo, the amount is monitored.
  • A flip-over adjuster installed on the slide to avoid up-side-down caps.
  • Two photoelectric sensors installed on the slide to alarm the cap-absence.
  • The capper is able to adjust the height to match the different-height bottles.(have maximum and minimum height protection)

 

D. Cap loader

Features:

  • Waterfall type cap sorting method.
  • No damage on the cap.
  • Transparent PC board for cap sorting.
  • Equipment with AC motor and speed reducer.
  • Indicator light for cap absence.
  • Upside-down caps will be picked out and sent back to the hopper.

Technical parameters:

Model: KM-SGJ
Cap type: Flat cap
Material: SUS 304
Conveying capacity: 10000 caps/h
Power: 0.37 kW

 

1.1. Cap online sterilizer

 Description:

  • High efficient centrifugal cap-unscrambling method, low wear.
  • Cap detecting system provide signals to control the cap lifter.
  • Special design on the cap unscrambler’s guild rail to prevent the up-side-down caps passing through.
  • Caps would be sprayed by disinfecting solution, rinsed by aseptic water and dried by aseptic compressed air.
  • Disinfecting solution tank has maximum and minimum liquid level, allowing replenishment.

Technical parameters:

Model: KM-XDJ
Disinfectant solution sterilizing time: 15s
Aseptic water spraying time: 5s
Aseptic compressed air drying time: 3s
Consumption of the aseptic water: 1 Ton/H (0.2 MPa)
Consumption of compressed aseptic air: 1000 L/Min (0.6-0.7 MPa)
Consumption of the normal air: 800 L/Min (0.6-0.7 MPa)
Power: 1 kW
Weight: 900 Kg
Length: 3500 mm
Manufacturer: INPAKT

 

2. Light Checker

Description:

Indispensable equipment for beverage production line, eliminating defective products.

Technical parameters:

Model: KM-DJ
Lighting tube quantity 3
Power consumption: 3*20 W
Material for framework: Stainless steel 304
Manufacturer: INPAKT

 

3. Bottle Pasteurizing Machine

Description:

The cooling tunnel is used to warm bottles up to room temperature, for preserving taste and ensuring the quality of  labeling and wrapping/packing processes. The machine sprays high temperature water onto the bottle to warm the bottles up. The cooling area is divided into five section, the temperature gradually increase while bottles pass by sections. When coming out of the tunnel, the bottles reach the room temperature.

Features:

  • Highly reliable conveyor, flexible and convenient shifting system.
  • The conveyor belt for conveying bottles is a high-strength plastic chain net with good strength and certain wear resistance.
  • The main drive adopts a continuously variable motor, which can easily change the conveying speed of the conveyor belt.
  • Efficient water spraying system.
  • The machine adopts neatly and orderly arrangement of atomizing nozzles on the top of the chain plate to spray water to warm the parts of the bottles evenly, so that the spray water can be fully utilized and the spraying coverage area is large.
  • Temperature control is sensitive and easy to set.
  • This machine adopts temperature control system, high temperature control precision and sensitive response.

Technical parameters:

Model: KM-WPJ-10-1.5
Capacity: 10000 BPH
Material: SUS304
Motor power: 0.75 kW
Dimension: 10000*1500*1550 mm
Weight: 6600 Kg
Steam consumption: 350 Kg/H
Air pressure: 0.7 Mpa

 

4. Bottledryer

 Features:

  • The blower adopts a fan as the air source.
  • An air knife type structure, and the size of the sealing can be adjusted.
  • The top side and the two vertical sides of bottles can be blown to dry thoroughly.
  • Easy for labeling, printing, packing operations.

Technical parameters:

Model: KM-CGJ
Capacity: 6000 B/H
Length: 800 mm
Dimension of the blower: 40*40 mm
Power: 7.5 kW * 2
Material: Stainless steel 304
Dimension: 1200*350*1400 mm

 

5. Hot-melt glue labeler

Mechanical parts

Sub bottle institution:  industrial worm sub bottle institution

Into bottle institution: with worm sub bottle institution and starwheel position feeding institution to ensure the accuracy  and stability of loading

Position institution:  Mechanical pre-location , using the camwheel institution to planish the bottle for label positioning

Labeling institution:  Containers are pick up by rotary wheel ,labeling during the rotation.

Supply label institution:  high speed servo opp label supply system (drive by servo-motor)

Pressing label institution:  Arc brush unit

Guided bottle institution:  adjust by double coordinate section guide rail

Glue supply system: hotmelt glue supply system(Germany SEIMEC control system) ensures the accuracy and uniformity of gluing

Safety part of the machine

Safety protection: In order to keep the operator safety ,when the machine is running please close the protective doors

Lack of label alarm: Set an alarm to remind the operator to change the label when the label will be use out

Lack of bottle alarm: When lack of the bottle the machine will stop and make an alarm .The machine will restart automatically as soon as the bottles have been put that will facilitate on-line production

Leak of labeling alarm: To control the quality of labeling

Pressure testing: When the pressure can not meet the equipment requirement ,the machine will stop to against bad products produce

Vacuum testing: When the vacuum can not meet the equipment requirement ,the machine will stop to against bad products produce

Temperature testing: When the temperature can not meet the equipment requirement , the machine will stop to against bad products produce

 

Method of Operation:

The containers are picked up by the in-feed star-wheel and transferred to the container table. The container rotation begins when they are positioned between container plates and centering bells.

The speed of the feed roller is adjusted to the required label length for continuous web tension. A standard threading unit ensures optimal film feed. In the cutting unit, the labels are precisely cut while a PLC command and servo-motor provide an exact cut-off point.

Two narrow strips of hot-melt glue the labels together, which are applied by a heated glue roller to the leading and trailing label edges. The label with the glue strip on its leading edge is transferred to the container. This glue strip ensures an exact label positioning and a positive bond. As the container is rotated during label transfer, labels are applied tightly. Gluing of the trailing edge ensures proper bonding.

Process:  In-feed bottle →  pre-positioning → label cutting → gluing → labeling→label by press out → finish

Technical parameters:

Model: KM-R12H
Power supply : Three-phase 380V 50 Hz 8000W
The total length of equipment: 3000mm (conveyor length 3000mm or can be regulate base on your product lines)
Equipment width: 2300mm
Conveyor speed: 30m/min (the speed of the transmission lines can be adjusted according to actual production)
The method of speed adjustment: uninterrupted – adjust rate
The largest Speed of labels feed: maximum speed of 100 meters labels / min
The largest speed of labeling: 10000 BPH
Labeling accuracy: ± 1mm
Integrated Labeling accuracy: ± 1mm
Product Size: 500ml
Maximum label width: 150mm
The maximum length of label: 500mm
The maximum diameter of label: 600mm
Paper core diameter: 152 mm
Labeling glue: leading and trailing edge gluing with hot melt
Gluing temperature: 120~160℃
Type of label: opp label, paper-plastic composite film label, paper label
Labeling workstation: 20 per cycle
The quantity of labeling mold: one suit (to be satisfied with one product, each mold contains infeed worm, in-feed star-wheel, discharge star-wheel, position bottle and so on )
Machine weight: 3000 Kg

 

Component list:

Items Supplier, Origin
Servo motor Siemens, Germany
Servo drive Siemens, Germany
Inverter Danfoss, Denmark
Switch Merlin, France
Breaker TE, France
Relay Omron, Japan
Emergency stop switch TE, France
Power Meanwell, Taiwan
PLC Programmable Controller Siemens, Germany
Touch-screen Siemens, Germany
Warning lights Q-Light, S.Korea
Fiber Cable KYENESE, Japan
Fiber amplifier KYENESE, Japan
Electric eye test Sick, Germany

 

6. Code sprayer

Features:

Speed without compromising quality:

  • Ideal solution for a range of slow to moderate speed applications:
  • Single line maximum speed of 162 m/min (533 ft/min)
  • Two line maximum speed of 59 m/min (194 ft/min)
  • Three line maximum speed of 29 m/min (96 ft/min)
  • Store up to 100 complex messages for easy recall. Store even more messages using a standard USB memory stick
  • Small and portable, the 1220 is easily moved from line to line with minimal connections

Engineered to keep your line running:

  • Videojet’s advanced core technology includes all ink system filters and common wear parts
  • Intervals of up to 9,000 hours between preventative maintenance
  • Auto cleaning printhead for fast start-ups, even after extended shutdowns
  • Optional internal air pump eliminates need for external air, minimizing potential for contaminants to enter the ink stream

No mess, no waste fluid delivery:

  • Advanced fluid management reduces makeup consumption to as low as 2.4 ml/hr
  • Smart CartridgeTM fluid delivery system to virtually eliminate spills and help ensure the correct fluids are being used

Simple Usability via Videojet standard CIJ interface:

  • Bright display with WYSIWYG and function keys for easy operation
  • User levels to separate operation from installation and maintenance
  • Prompted user fields to help reduce errors.

 Technical parameters:

Model: VJ-1210
Line speed capability: Can print 1 to 3 lines of print at speeds of up to 533 ft./min. (162.5 m/min.) (10 characters per inch, single line of print)
Font Matrix Configuration: 5×5, 5×7, 7×9, 11×16, 17×24
Twin-line: 5×5, 5×7, 7×9
Tri-line: 5×5, 5×7
Nominal Character Height: Selectable from 0.079’’ (2 mm) to 0.279’’ (8.5 mm), depending on font 230 Kg
Throw Distance: Optimal: 0.472’’ (12 mm)

Range: 0.197’’ (5 mm) to 0.591” (15 mm)

Keyboard: Membrane style with tactile feedback, including 72 numeric, alphabetic, and special function keys. PC-style layout to approximate international PC convention.
Display: 320×240 Bright blue backlit 5.7’’ LCD display. WYSIWYG onscreen message editing
Custom Logo/Graphics: Can be created by individual user on printer or PC with optional Videojet
Manufacturer: VideoJet, USA

 

7. Automatic PE film shrink wrapping machine

Description:

PE film shrink wrapper is suitable for wrapping products as pop-top, mineral water, bottles, beer, drinks etc without bottom-tray, working with PE shrink tunnel to pack the goods perfectly, the whole producing process adopts the Germany advanced technology, And the main parts are imported from international famous company, stable capability and long service-life.

Product description:

  • Frequency control,secondary bottle transport device.
  • The whole set which are push bottle,heat sealing cutting adopt pneumatic structure.
  • Inductive switch control film length.
  • Touch screen,PLC control system advanced reliability of the equipmentfunction.
  • Circular wind machine,reassurewell-proportioned temperature of the shrink furnace.
  • Strong cooling system can reassure finalize the design quickly.
  • Heat-fast Teflon transport net,transport steady,high strength and stand wear and tear.
  • Frequency conversion timing net transportation structure.
  • The height of the conveyor belt can be made according to the user,adjustable range±50mm
  • Bottle transport machine can satisfy the direction of the user,it can prolong and shorten
  • Pterygoid stainless iron heating system,durability.
  • Satisfy the bear storage rack device of the short duration for the product,assure consecutive work for the production line.

 

Technical parameters:

Model: KM-MB2
Material of shrink film: PE, PVC
Thickness of the film: 0.03-0.15 mm
Max packing size: 600*400*350 mm
Temperature of the heating tunnel: 160-260 °C
Thickness: 0.035mm
Capacity: 10-12 package / min
Power 20 kW
Actual consumption: 15 kW
Dimension: 5050*3300*2100 mm
Weight: 1.2 ton

 

Component list:

Items Supplier, Origin
PLC Siemens, Germany
HMI
VFD Siemens, Germany
Contactor Siemens, Germany
Thermal relay
Switches
Photoelectric sensor Panasonic, Japan

 

8. Air conveyor

Description:

The air conveyor is installed on the supporting legs which are against the ground, and the fan is installed on the air conveying duct. The air inlet of each fan is equipped with an air filter to prevent dust from being blown into the container. The bottles are hung on the air conveyor by neck and transported to the rotary filler by air.

The automatic drop-off device is installed on the air conveyor, and the mechanism is driven by the cylinder. When the downstream machine has a temporary shutdown or deceleration operation, as the empty bottles on the air conveyor reach a certain amount, shut down the bottle-dropper to collect bottles from blowing machine manually, and put bottles back to the air conveyors afterward, this ensures that the blow molding machine does not have to turn off in this case.

There are multiple sets of photoelectric switches on the air conveyor. The photoelectric switch near the air crossroads is used to control the direction of the air blowing. The other photoelectric switches are used to control the automatic drop-off device, ensuring the smooth running of the entire air conveyor.

  • Main body is made of Stainless Steel 304.
  • The fan blowershave in-built air filters, avoiding secondary pollution.
  • The air inlet of the fan outside the sterile room is equipped with a primary air filter to prevent dust from getting into the room.

Technical parameters:

Fan power: 2.2 kW / 5m
Cross-section size of the air channel: 180*180 mm
Height 1300 mm
Thickness of the steel plate: 2 mm(SUS304)
Capacity of blowing: ≥3400 m³/h
Filter type: Plate type
Filter material: Galvanized steel plate for out frame, stainless steel for filter screen
Filter size: 610*610*102 mm
Bottle size: 200-3000 ml
Bottle diameter: 50-120 mm
Climbing angle of air conveyor: ≤15°
Initial resistance: ≤55 Pa, (final resistance is 4-5 times stronger than initial resistance)

 

9. Belt conveyor & Buffering system

Description:

The operation efficiency of the production line is mostly up to the configuration of the conveyor line. The configuration must take into account the short-term shutdown of the rear-end equipment (for example, replacement of labels, etc.), ensuring the shutdown doesn’t affect the operation of the front-end equipment, and should be able to connect the front equipment and rear equipment well to make the whole the production line achieve high operation efficiency. Our production line’s layout fully considers the relationship between customer investment and production line efficiency. Based on the world’s advanced technology, the above requirements can be well achieved. The mechanical structure is a new design, most of the components are formed by stamping or bending, which has the advantages of good rigidity, light weight and good interchangeability. The transmission method features reliable operation and convenient maintenance, which is suitable for conveying bottles with diameters of Ø40-Ø110mm. The electric control system adopts PLC (On the Rinsing-filling-capping tri-block) to control the operation of the whole container conveying buffer system, and automatically conduct the functions of running speed acceleration and deceleration and automatic buffering.

Features:

  • The bottle belt is synchronously tracked with the host or the upstream and downstream equipment, which are connected to control system.
  • The bottle does not fall, does not jam, and does not block during the conveying process.
  • According to the user’s needs, the buffer platform can be set in front of the labeling machine (the buffering time is usually about 1-2 minutes).
  • When replenish PE label, the filling process proceeds, the filled bottles are stored on the buffer platform. After finishing replenishing PE label, the labeler starts labeling, the line gets back to synchronizing production.
  • After replenishing, the labeling machine produces at a higher speed to fill the platform with labeled bottles again, and then resumes the synchronous production speed.
  • The conveyor belt structure is modular design, the parts are interchangeable, compact, low noise, easy to install and maintain, and can be combined according to different capabilities and bottle types, which has great flexibility.
  • Electric control design is advanced and reasonable, and the control method can be designed according to the customer’s requirements, and the required electrical control components can be selected to further improve the smoothness of transportation.
  • The control switch position is reasonably set according to the layout of the conveying system or the customer’s demand, which is convenient for the user to operate.

 

Technical parameters:

Motor power: 0.37 kW / 6m
Width of the conveyor: 110 mm
Height: 1050 mm
Thickness of the steel plate: 2 mm (SUS304)
Bottle volume: 200-3000 ml
Bottle Diameter: 50-100 mm
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