FROZEN VEGETABLE LINE

Description

Frozen Peas Processing & Packaging Line – 5000kg per day / 1kg bags

SCOPE OF PRODUCTION

FROZEN BEAN PROCESS – 5 tons per day – 1kg bags

Grading and loose particle sieving.
Inspection conveyor – Manual inspection
Washing (1): bubble washer – belt feed to soaking tanks: Conveyor System: to transport the washed legumes from the washer to the soaking tanks, with screw incline conveyor
Soaking tanks with CIP spay balls and agitators –elevated about 1 meter above the ground (24-hour soaking) –removing of the beans with auger screw into cooking pots –
Steam cooker with steam generator (Tilt pots) straight after soaking, into tilting cooking pots – from here manually removed and transported to the cooling system using perf baskets & trollies.
Water cooler tunnel, to bring temperature down quickly (before freezing) rapidly cooled down to below 15 degree Celsius and dewatering to remove any water droplets before freezing
Bast Continuous Freezer– From cooler, beans move directly into the freezer
Auto packing machine (plastic in roll format), it will be VFFS machine with multihead weigher) with nitrogen dosing – packing to be done in the temperature-controlled room –
Check weigher & Metal detector – After packaging, the bags get sent through the check weigher and metal detector for final inspection.
And then final storage in Freezer room to hold finished stock – 5000x1kg bags per day – (not included)
Transport racks for cooked beans – from blancher to cooling system – from freezer to bagging machine.

Nr	Description	Qty	Unit price ZAR	Total
1		5
2	DESTONER MACHINE Destoner With 1 Hp 3phase Motor In Mild Steel Material For Removing Stones With 1 Hp 220 Volts Crompton Motor With The Help Of Positive Type Air Pressure With Magnetic Coil And Timer For Seating Stone Removing Timing.	1
3	INSPECTION CONVEYOR Cap. Up to 1,000 Kgs. /HR. Size: -500 mm x 4.0 m. length Power: – 1.0 H.P. Suitable for collecting grains from above conveyor and carrying them to washing. The equipment consists of: – a) PVC food grade endless belt b) Side guides, rollers, framework will be from S.S. c) Fixed speed drive with geared motor with S.S. base plate & motor Cover.	1
4	WASHING MACHINE For washing of Peas and removing light & heavy undesirable material and feeding the washed beans to the soaking tank. The equipment will consist of: – a) SS tank of 4500mm x 800mm x 500mm b) PVC Modular Belt of Food Grade c) SS drive & Idler Shaft d) Water in and flow e) Variable make motor & gear box (Power requirement – 2 HP)	1
5	SCREW CONVEYOR To transfer of beans from washer to soaking tanks – to deliver the beans to the soaking tanks & to the cooking pots – 220v – 2kw	2
6	SS PERFORATED BASKETS 3FT X 2FT X 1FT: 20 NOS. CARRYING TROLLEY WITH HANDLE. 10 NOS. MOC: SS top and remaining MS deco painted.	1
7	STEAM COOKING POTS, 400l Stainless Steel Tilting Type Non-Jacketed Vessel 150 steam bottom heat holes of 2.5 diameter	4
8	PRE-COOLING SYSTEM Cooling of cooked beans before feeding to the chiller. SS tank of 2500mm x 800mm x 500mm PVC Modular Belt of Food Grade SS drive & Idler Shaft Water in and flow SS Steam purging pipe to heat the water. Variable motor & gear box (Power requirement – 2 HP)	1
9	DE-WATERING SHAKER: Cap. 1000kgs/HR Size.- 900 mm. x 1800 mm Power-2 H.P Suitable for removing excess of water from the surface of product. The equipment consists of:- a) S.S slotted tray with S.S side guides & supports b) S.S Hooper for collecting waste & drain. Water. c) SS frame with M.S shaft for shaker. d) Fixed speed Vibrating Motor – 2 Nos.	1
10	Option 1: continuous blast freezer Tunnel Blast Freezer with Inline Conveyor – 700 kg/hour. 16.5 m X 3 m X 2.5 m	1
10.1	Option 1: stationary blast freezer Blast Freezer with multiple Trolleys. 8 m X 2.4 m X 2.4 m	1
11	AUTOMATIC VFFS MACHINE WITH MULTIHEAD WEIGHER · 10 MULTIHEAD WEIGHER · VFFS BAGGING MACHINE · PLATFORM · INFEED BUCKET CONVEYOR · OUTFEED CONVEYOR · DATE BATCH PRINTER	1
12	METAL DETECTOR & CHECK WEIGHER Material conveyer belt used is non-toxic food grade belt. High-performance high-power motor. All the products below 25kg can be conveyed to be checked. Quick convey speed, it is especially suitable for pipeline operation. When sensor detects metal, buzzer will sound, package will rejected and pushed off the conveyor into a rejection box Machine size 1200×650×1000 (L×W×H) Weight: 180KG Power supply: 220V 50Hz Power:90W Load capacity ≤10KG Table height: 660mm	1
	Utility Services
1	300 LITRE 5.5 KW (7.5 HP) 380 V BELT DRIVEN “V-TYPE” COMPRESSOR	1
2	BOILER 500 KG/HR OIL FIRED: MOC: SS top and remaining MS deco painted.	1
2.2	BOILER HOUSE WATER TREATMENT,	1
2.3	STEAM PIPE WORK INSTALLATION	1

	SUB TOTAL (with stationary blast freezer)
	SERVICES
1	Project Management
2	Start UP & Commissioning & Training
3	Delivery – es works Pretoria		–	–
	TOTAL EX VAT