Description
Main products
| No. | Item | Remark | Capacity | Remark |
| 1 | Aseptic Filling Line | PET Bottle | 12000-42000BPH | |
| 2 | Blowing-Filling-Capping Combibloc | PET Bottle | 12000-80000BPH | |
| 3 | Rotary Blow Molding Machine | PET Bottle | 12000-80000BPH | |
| 4 | Hot Filling Line | PET Bottle | 5000-48000BPH | |
| 5 | Ultra-clean Filling Line | PET Bottle | 12000-42000BPH | |
| 6 | Ultra-clean (ESL) Filling Line | PET Bottle | 5000-30000BPH | |
| 7 | Bottled Water Filling Line | PET Bottle | 5000-51000BPH | |
| 8 | Big Bottle Water Filling Line | 3L-10L PET Bottle | 2000-8000BPH | |
| 9 | Big Bottle Water Blowing-Filling-Capping
Combibloc |
5L PET Bottle | 2000-6000BPH | |
| 10 | CSD Filling Line | PET Bottle | 5000-40000BPH | |
| 11 | CSD Filling Line | Glass Bottle | 5000-40000BPH | |
| 12 | CSD Filling Line | Can | 5000-40000BPH | |
| 13 | Condiment (Soy sauce, Vinegar) Filling Line | PET Bottle | 12000-36000BPH | |
| 14 | Condiment (Soy sauce, Vinegar) Filling Line | Glass Bottle | 12000-36000BPH | |
| 15 | Edible Oil Filling Line | 3L-5L
PET Bottle |
2000-6000BPH | |
| 16 | Liquid Household & personal Care Products
Filling Line |
PET/PP Bottle | 3000-24000BPH | |
| 17 | Beer Filling Line | PET Bottle | 5000-36000 BPH | |
| 18 | Beer Filling Line | Can | 5000-30000BPH | |
| 19 | Barreled Water Filling Line | 3 Gallon/5 Gallon | 600-3000BPH | |
| 20 | Water Treatment System | Mineral/Pure Water | 5-100T/H |
- Beverage Pre-treatment System 5-60T/H
- Downstream Packaging System 5000-80000BPH
Project presentation
Project Name: PET Bottled Blowing-Filling-Capping Combiblock Production Line
Specification & Capacity: 48000BPH (500ml)
Product: pH≥4.6 alkaline still water
Filling Temperature: 25~30℃
Bottle Specification:
| Containers & Specifications | ||||||||
| Material | Shape | Filling Volume (ml) | Filling Level (mm) | Neck Type | ||||
| PET PET | Round Bottle | 500 | 口≤25mm Distance From Bottle Neck≤
25mm |
30/25 | ||||
| Adjustable Specifications of the Bottle Type | ≤120mm ≤345mm
【Standard Mould Base】Bottle Diameter≤120mm Bottle Height≤345mm |
|||||||
| Customers need to buy additional change-over parts for the different bottles.If the customer has special requirements, he must confirm with INPAKT Technical Dept. firstly. | ||||||||
| Container Label & Control Mode | Packaging System | Palletizing System | ||||||
| Hot melt roll-fed type | Packaging System | Min. Spec | Palletizing Requirement | Min. Spec | ||||
| Half label | Wrap Around Packer | 4×6 | Low-position Gantry Palletizer | 4×6 | ||||
| Automatic | ||||||||
| Other Requirements | ||||||||
Line process flow chart
Line Process Parameter
| Item | Design Parameters | |
| Product water sterilization | Ozone sterilization | Conventional |
| Cap sterilization condition | Ozone rinsing | ≥5s |
| Filling temperature | Ambient temperature | |
| Use of cap rinsing recycle water | Customers determine | |
Note:
Above technical parameters are basic data for equipment model determination and configuration in this proposal;
Any adjustment to these data will lead the change of equipment model and configuration.
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Quotation List of the Equipments (Contains the Equipment Provided By the Customer)
| NO. | Equipment Name | Specification & Description | Quantity | Price (USD) | Technology Remarks | Brand/Supplier | |
| A | |||||||
| 1 | Preform feeding system | Preform dumper | 1unit | OEM INPAKT OEM | |||
| 2 | Preform hopper | 1unit | Incline type (vibration motor) | INPAKT | |||
| 3 | Preform elevator | 1 unit | INPAKT | ||||
| 4 | Preform sorter
(with preform guide rail) |
1 unit | With preform return belt | INPAKT | |||
| 5 | Perform de-duster | 1 unit | OEM INPAKT OEM | ||||
| 6 | GGX24-72-28
Blowing-Filling-Capping Combiblock |
48000BPH(500ml) | 1 unit | Round bottle, water bottle Non-contact type flow meter filling valve | INPAKT | ||
| 7 | Local control cabinet and electrical control device | PLC | 1 set | SIEMENSor equivalent brand | |||
| 8 | Touch screen | SIEMENSor equivalent brand | |||||
| 9 | Electrical control component, etc. | Pneumatic component | |||||
| NO. | Equipment Name | Specification & Description | Quantity | Price (USD) | Technology Remarks | Brand/Supplier |
| FESTO or equivalent
brand |
||||||
| 10 | Electrical control cabinet
(carbon steel) |
INPAKT | ||||
| 11 | Mold | 500ml | 24 cavities | φ120mm Bottle diameter≤φ120mm
≤345mm Bottle height≤345mm |
INPAKT OEM | |
| 12 | Chiller (water type) | ≤20m Pipes connecting to
blow molder≤20m |
2 台2 units | Cooling tower & pipes, pumps, and valves between cooling tower and chiller by user | INPAKT OEM | |
| B | Auxiliary of Filling System | |||||
| 13 | Empty bottle buffer area
FFU laminar cleaning unit |
1 set | The buffer area between blower and filler | INPAKT | ||
| 14 | Cap rinsing water sanitary centrifugal pump | Q=8m3/hr, H=36m | 1 unit | 304 | APV
or equivalent brand |
|
| 15 | Cap rinsing water recycle tank | 300L | 1 unit | 304 | INPAKT | |
| 16 | Cap rinsing water recycle sanitary centrifugal pump | Q=6m3/hr, H=24m | 1 unit | 304 | APV
or equivalent brand |
|
| 17 | Tubular filter | 100 目
100 mesh |
1 pcs | Shell 304 | INPAKT OEM | |
| 18 | Pipes and valves | 1 set | 304 | LYSF | ||
| 序号
NO. |
Equipment Name | Specification & Description | Quantity | Price (USD) | Technology Remarks | Brand/Supplier |
| or equivalent brand | ||||||
| 19 | Converter plate | 1 set | 304With LYSF manual butterfly valve & proximity switch | INPAKT | ||
| 20 | CIP recycle pump | Q=20m3/hr, H=24m | 1 unit | APV
or equivalent brand |
||
| C | Cap Sterilization System | |||||
| 21 | Cap elevator & sorter | 52000BPH
（30/25） |
1 unit | Waterfall type | INPAKT | |
| 22 | Cap sterilizer | 48000BPH
（30/25） |
1 unit | Refer to the technical design parameters | INPAKT | |
| 23 | Cap buffer conveying | 20m | USD$650/m
Subject to final layout, and price will be adjusted accordingly |
INPAKT | ||
| 24 | Air fans | Assorted |
INPAKT OEM |
|||
| 25 | Primary efficiency filter | Assorted | INPAKT | |||
| 26 | Operation platform of cap sterilizer | 1 set | S/S supportS/S diamond plate | INPAKT | ||
| D | Full Bottle Conveying System | |||||
| 27 | Air blow dryer | S/S case, air fans, and air knife | 3 units | INPAKT | ||
| NO. | Equipment Name | Specification & Description | Quantity | Price (USD) | Technology Remarks | Brand/Supplier | |
| 28 | Auto-labeling machine | 480BPM | 2 units | Whole circle, half label | SACMI | ||
| 29 | Nozzle type dryer | Simplified typeUsed with coding machine | 1 set | Oil removal compressed air By customer | INPAKT | ||
| 30 | Bottle body laser coder | 48000BPH | 1 unit | VIDEOJET | |||
| 31 | Smog discharge device | Assorted | |||||
| 32 | Full bottle conveying equipment | Conveying chain | 48000BPH（500ml） | 1500m | USD$450/m
Subject to final layout, and price will be adjusted accordingly |
INPAKT | |
| 33 | Conveyor corner | Calculation according to INPAKT | |||||
| 34 | Conveying motor | Assorted | |||||
| 35 | Local control cabinet | Electrical control cabinet
(carbon steel) Electrical control device, etc. |
1 set | ||||
| 36 | Cable ducts | Assorted | S/S | ||||
| 37 | Water collection tray | Assorted | |||||
| NO. | Equipment Name | Specification & Description | Quantity | Price (USD) | Technology Remarks | Brand/Supplier | |
| 38 | Pressure-less conveying equipment | Pressure-less conveyor | 2 sets | INPAKT | |||
| 39 | Pressure-lessconveyor control system | INPAKT | |||||
| 40 | Falling bottle rejecting device | INPAKT | |||||
| 41 | Conveying chain lubrication system | 1 set | Centralized nozzle-type | INPAKT | |||
| 42 | Light inspection | Wideband/high lighting | 2 units | 400 | INPAKT | ||
| E | Packing System | ||||||
| 43 | Carton wrap around the packer | 40 cases/min
（4×6）500ml |
1 unit | E-STAR | |||
| F | Case Conveying System | ||||||
| 44 | Case ink jet printer | 1 unit | Large character (carton surface with no film, oil,wax etc. moisture-proof treatment) | VIDEOJET | |||
| 45 | Case conveyor | Roller type | 80m | USD$850/mSubject to final layout, and price will be | INPAKT | ||
| NO. | Equipment Name | Specification & Description | Quantity | Price (USD) | Technology Remarks | Brand/Supplier |
| adjusted accordingly | ||||||
| G | Pa l l e ti z i n g Sy s t em | |||||
| 46 | Low-level mechanical palletizer | 40 cases/min
（4×6）500ml |
1 unit | INPAKT | ||
| 47 | Pre-palletizing carton arranging & gripping table | Assorted | 1 unit | INPAKT | ||
| 48 | Pallet dispensing machine | Assorted | 1 unit | INPAKT | ||
| 49 | Guard fence | Assorted | 1 set | INPAKT | ||
| 50 | Control cabinet | Assorted | 1 unit | INPAKT | ||
| 51 | Pallet conveyor | 14m | USD$2,000/m
Subject to final layout, and a price will be adjusted accordingly |
INPAKT | ||
| H | Auxiliary of Blow System | By customer | ||||
| 52 | The high-pressure air compressor system | ? Nm3/min 4MPa | 1 set | By customer | By customer | |
| 53 | The low-pressure air compressor system | ？Nm3/min 0.8MPa | 1 set | By customer | By customer | |
| I | High-Pressure Air Recycle System | |||||
| 54 | High-pressure air recycle device | Assorted | 1 set | INPAKT | ||
| NO. | Equipment Name | Specification & Description | Quantity | Price (USD) | Technology Remarks | Brand/Supplier | |
| J | Auxiliary of Filling System | ||||||
| 55 | FFU laminar in the filling area | 1 set | INPAKT | ||||
| K | Empty Bottle Neck Inspection & Rejection System | ||||||
| 56 | Empty bottleneck camera inspector | The bottleneck flaw | 1 set | After blowing, before filling | YMI | ||
| 57 | Empty bottle rejecter | 1 set | YMI | ||||
| L | Full Bottle Inspection & Rejection System | ||||||
| 58 | Full bottle camera inspector | High & canted cap, low level | 1 set | ||||
| 59 | Full bottle rejecting device | Single click elimination | 1 set | Reserve place for the collection box
Collection box by customer |
YMI | ||
| M | Electric Cabinet Air Conditioning | ||||||
| 60 | Electric cabinet air conditioning | Assorted | The final number is determined by the actual electric quantity(Except outside equipment electrical cabinet) | OEM INPAKT OEM | |||
| N | Air Purification System For Filling Operation Area (Optional) | By customer | |||||
| 61 | Filling operation area | ？m
Purify area: About？ |
1 set | By customer | Operation room temperature: 28~32℃
|
By customer | |
| NO. | Equipment Name | Specification & Description | Quantity | Price (USD) | Technology Remarks | Brand/Supplier |
| (10,000 class static state) | m2 | room is uncontrolled | ||||
| Height: ？m | Color plate structure | |||||
| Subject to final layout, and the price will be adjusted accordingly. | ||||||
| 62 | Buffer and dressing room (100,000 class static state) | ？m Purify area: About？
m2 Height: ？m |
||||
| 63 | 风机室
Air fans room |
？m Purify area: About？
m2 |
||||
| Height: ？m | ||||||
| 64 | 风管吊装钢材
Hoisting steel for air pipes |
1 set | By customer | Carbon steel | By customer | |
| 65 | 民用空调
Air conditioning |
1 set | Refrigeration Solution 1 | Subject to the final area of purification room | By customer | |
| 66 | 制冷换热管
Refrigeration heat exchange tube |
1 set | Refrigeration Solution 2 | By customer | ||
| O | Connection Material Fee For Single Machine Supplied By INPAKT | |||||
| 67 | 304 | INPAKT OEMSubject to final layout, and price will be adjusted accordingly | ||||
| Material pipes | Assorted | |||||
| 68 | ||||||
| Equipment drainage pipes | Assorted | 75,000 | S/S | |||
| 69 | ||||||
| Piping support | Assorted | S/S | ||||
| 70 | ||||||
| Cables, cable ducts, bridge | Assorted | Cable ducts & bridge: S/S | ||||
| NO. | Equipment Name | Specification & Description | Quantity | Price (USD) | Technology Remarks | Brand/Supplier |
| P | Utilities Pipes By customer | |||||
| 71 | Process water pipes | Connected to INPAKT equipment interface | Assorted | By customer | 304 | By customer |
| 72 | Softened water & pipes | Assorted | 304 | By customer | ||
| 73 | Cap rinsing water pipes | Assorted | 304 | By customer | ||
| 74 | Cap rinsing recycle water pipes and valves | Assorted | 304 | By customer | ||
| 75 | Filling recycle water pipes and valves | Assorted | 304 | By customer | ||
| 76 | Smog discharge pipe | Assorted | 304
Assorted with laser coder |
By customer | ||
| 77 | Compressed air pipes | Assorted | 304
High-pressure compressed air |
By customer | ||
| 78 | Compressed air pipes | Assorted | 304
Low-pressure compressed air |
By customer | ||
| 79 | Power supply system of the production line | General electrical cabinet of power supply | Assorted | Carbon steel | By customer | |
| 80 | Cables, cable ducts, bridge | Assorted | From general electrical cabinet to sub-electric cabinet of single machine supplied by INPAKT | By customer | ||
| NO. | Equipment Name | Specification & Description | Quantity | Price (USD) | Technology Remarks | Brand/Supplier |
| Q | Installation & Commissioning | |||||
| 81 | Guide installation & commissioning fee | 10 engineers/50days USD$300/person/day | INPAKT | |||
| 82 | Round air tickets for engineers | USD$1,300/engineer, 10 engineers | INPAKT | |||
| 83 | Unloading & positioning fee (Arrangement: crane, forklift & manpower, etc.) | By customer | By customer | |||
| 84 | Material consumption cost during installation (Argon, acetylene, water, electricity, compressed air, etc.) | By customer | By customer | |||
| 85 | Material consumption cost during commissioning (Including rent of equipment & instrument, etc.) | By customer | By customer | |||
| 86 | Food, accommodation & travel cost of seller’s technicians | By customer | By customer | |||
| 87 | Installation tools | By customer | By customer | |||
| 88 | Cleaning, washing, and passivation of types of equipment before real production(including chemical agents and relevant machines, operators, site management, etc.) | By customer | Only processing guide provided by INPAKT | By customer | ||
| R | Packing and Transportation Cost ( INPAKT Factory) | |||||
| NO. | Equipment Name | Specification & Description | Quantity | Price (USD) | Technology Remarks | Brand/Supplier |
| S | TOTAL PRICE | |||||
Note:
The technical specification and price in the above list is only for reference and will be finalized by parties’ discussion and negotiation.
Above equipment is the main equipment required for production technics. Buyer can decide purchase scope according to his need.
In regards to configuration and brand of outsourced parts, the supplier has the right to do choice and change among equal brand according to the actual situation.
The calculation for a number of bent parts of the conveyor (including bottle conveyor, case conveyor, etc.) in the price list is executed by INPAKT calculation method.
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Technical Description of Main Equipment
The technical description of main equipment will be provided after the customer confirms Configuration and Supply List.
Note:
If the content of main equipment technical and components configuration requirements conflicts with the content on the specification, brief description, technical remarks, quantity or configuration in the supply list, the supply list content will be preferred.
Above equipment parameters and sizes may change during design, and please refer to the final design draft for the standard.
The pictures are only for reference, and real equipment may have a difference from the pictures.
