16000BPH WATER BOTTLING LINE

Description

AUTOMATIC PURE WATER FILLING LINE

PROJECT SCOPE

• Product: Still Water
• Packaging material: PET
• Size of bottle: 500ml, 14g 750ml 14g and 1500ml
• Cap: regular for 500ml and 1500ml; sports cap for 750ml
• Bottle shape: round
• Filling speed: 16,000BPH (500ml)
• Neck finish: 2925
• Filling temperature: ambient
• Environment temperature: unconfirmed
• Humidity: unconfirmed
• Power supply: 380V / 3PH / 50 Hz

Process Flow Chart of PET Bottled Water Bottling Line

PRODUCT DESCRIPTION:

User Ambient Conditions： Temperature：10～40℃；Humidity：No dew User Electrical Supply
Specification：Three-phase five-wire system；F class insulation； Voltage：380V；Frequency：50HZ±1%

Note：

If the electrical supply specification influences equipment cost, the price will need to be adjusted. If user changes electrical supply specification, a new quote will need to be offered.
The final size and model of the equipment may be changed according to the final confirmed products. All equipment is used for handling above mentioned bottles, closures and packaging requirements.
Other additional specifications can also be handled, but relevant change-over parts or new designs are needed to be increased. The data to be confirmed still needs to be provided to Seller.
Final technical parameters and design will be confirmed by evaluation after getting all data and samples

COMMERCIAL OFFER: 16000BPH WATER BOTTLING LINE

PALLETIZING (OPTIONAL)

Descriptions and Specifications of Equipment

1-stage RO Water Treatment System

Capacity: 12,000L/hr.

Introduction

RO system is widely used in preparation of water for beverage industry, which features adaptable of different salt content of water, easy operation, less labor force and low running cost.

Flow Chart of Working Procedure

Composition of Water Treatment System

1. Pre-treatment System.

Pre-treatment system is composed of a mechanical filter, active carbon filter, Ion Exchanger and precision filter. The water temperature requires 25±30C.

Flocculator is used for destroying electro-neutral of colloid in water, which ensures raw water can reach to the requirement of Silt Density Index (SDI) ≤ 4. Mechanical filter can remove most of suspension, colloid and grain impurity, which can ensure initial purification of water.

If some of raw water comes from tap water, chlorine content maybe is higher. Low-pressure compound RO membrane has strict limitation to chlorine and organism, which must be ≤0.1mg/1.

Because calcium and magnesium content in raw water is very high, and RO salt-removing rate is about 97%, which may cause deposit of calcium carbonate, magnesium carbonate, bitter salt, etc. on concentrated water side. Deposit adhered on RO membrane surface and may block passage of components and causes pressure difference increase, water output decrease and salt-removing rate decrease, which influence normal running and usage span of RO. So before precision filter, Ion Exchanger is equipped to protect and avoids impurity on RO concentrated water side.

2. RO System

RO system is composed of high-pressure pump, RO system and chemical cleaning device.
During running, RO membrane may form some deposit and chemical cleaning device is equipped for periodical cleaning to ensure stable running of RO system. This system configures with membrane compounds and high-pressure pump.

High-pressure pump is the power source of RO system. To RO system on sound running condition, high-pressure pump equips inlet/outlet pressure switch. When inlet pressure is less than set value (water lack P≤0.05Mpa) or outlet pressure is higher than set value, pressure switch send signal to PLC programming system and high-pressure pump and RO system will stop in avoidance of destroying to RO membrane because of water pressure.

RO system pressure control and automatic cleaning are controlled by PLC. RO system can wash surface of RO membrane by low-pressure timely and periodically.

3. Ozone and UV Treatment

4. Electrical Control Cabinet

SSW-2L-8 Blow Molding Machine
Servo Control, Rotary Oven and Variable Pitch

Sunswell machinery has rich experience to design various reheat stretch blow moulding equipments. After years of R&D, now we introduce the latest economical stretch blow moulding machine to the market. The SSW-2L is an economic two stage automatic stretch blow moulding machine, which is mainly designed for the PET and PP stretch blow bottles. The SSW-2L consumes less power due to optimized machine layouts and patented perform heating system, so the end of user can achieve maximum profit in today’s competitive bottle moulding market.

Machine futures
1. Preform feeding system: Single channel preform feeding and star wheel preform feeding are adopted, which effectively solves the problem of preform blocking and wearing.

2. Revolution system: It adopts special chain and is driven by servo motor, so that the heating unit can move smoothly, with fast positioning and low noise.

3. Heating system: heating and conveying in the mode of rotary blow molding machine can reduce energy consumption and greatly improve the speed and quality of heating.

4. Mold system: high-pressure mold clamping technology is adopted, there is no mold expansion phenomenon, and the mold clamping line is thin. The mold adopts drawer structure, and is positioned with four fixed tie rods on the mold back panel, which can be easily replaced within half an hour.

5. Stretch-blow system: The cycle time of the first blow and the second blow can be adjusted. According to the customer’s different preforms and different bottle types, each rod can be adjusted individually, with high flexibility.

6. Electric control system: Pneumatic and electrical components are from internationally renowned brands. The touch screen control system is easy to operate, has perfect monitoring and induction settings, has fault diagnosis functions, and automatically calculates reports to master the production efficiency of each shift.

7. Cooling/chilled water circulation system: There is a cooling water channel under the heating box. When the preform is heated, the cooling water channel is used to block the heat of the lamp tube and protect the teeth from deformation. Chilled water leads to the mold, which cools the mold quickly and improves the production efficiency of the whole machine.

Configuration

Technical Parameter

Air Conveyor

Air conveyor is horsed on the floor, with fan installed on the top. Air filter is positioned at every entrance of air fan, to prevent dust blown into bottles. Bottles are blocked on the neck in the conveyor and transported into filling machine by blowing power. All are made of stainless steel SUS304, except the horses, board of plastic and nylon.

Technical parameter

• Quantity of fans: one in every 6 meters (subject to layout)
• Power of fan: 2.2KW/Unit (subject to layout)
• Cover: SUS304

XGF Series Rinsing-filling-capping 3-in-1 Monoblock

3-in-1 filling monoblock, combined with rinsing, filling and capping. It is innovated and designed in the requirement of still pure water and mineral water, on the bases of introducing, digesting and absorbing advanced technology from Germany and Italy.

Main features

1. Bottle infeed

• Bottle infeed by combination of infeed starwheels.
• Equipped with bottle jam protection device.

2. Rinser

• The rotary wheel is a fully stainless steel welded structure.
• The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
• The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
• All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
• The rinser is driven by driving system positioned inside machine frame via gear transmission.
• Transfer starwheel
• Made of stainless steel of superior quality.
• Equipped with bottle jam protection device.

3. Transfer starwheel

Made of stainless steel of superior quality.
Equipped with bottle jam protection device.

4. Filler

• Rotary wheel fully made of stainless steel SUS 304.
• Gravity filling method.
• Filling valves are made of SUS304.
• Filling valves are reasonably structured with accurate filling.
• Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth.
• Level of cylinder is controlled with float-ball.
• Filler is driven through gears inside the machine frame.
• Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.

Capper

• Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:
• Besides the magnetic contortion variation device, there is variation dial which makes variation more easily. The benefit of this design is not only it can set the contortion, but also it makes contortion more precise and credible, and reduces inferior.
• Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
• Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
• The capper is equipped with inlet bottle detection switch.
• Centrifugal way of cap arranging is adopted to reduce damage of caps.
• A cap inspecting system is applied to control on-off of elevator.

5. Discharge Starwheel

• Nylon starwheel and conveyor belt work together to discharge bottles.
• Equipped with bottle jam protection device.

Discharge Conveyor

• Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
• Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.

Machine Frame

• The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
• Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
• The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
• The output shaft of the main motor is equipped overload protection to secure machine safety.

Electrical control system

• The electrical cabinet is made of plated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.

Main Configuration

• Main motor: ABB
• Sliding bearing: Igus
• Frequency inverter: Danfoss
• Touch screen: Siemens
• PLC: Siemens
• Pneumatic components: Airtac
• Photocell switch: Sick
• Proximity switch: Sick

Technical Parameters

• Model: XGFH32-32-8
• Number of working stations: rinser 32, filler 32, capper 8
• Rated capacity: 16,000BPH (500ml)
• Applicable bottle: diameter 50-90mm, height 165-310mm
• Air supply pressure: 0.7MPa
• Air consumption: 0.8M3/min
• Rinsing water pressure: 0.2-0.25 MPa
• Consumption of rinsing water: 2.4 tons/hr
• Way of filling: gravity filling
• Main motor power: 4 KW
• Installed power: 5.5 KW
• Dimension: 3380×2580×2700mm (L×W×H)
• Machine weight: 6000Kg

Cap Unscrambling and Loading Machine

General description
Cap unscrambling and loading machine is equipped with testing switch, when caps are consumed to a certain degree, testing switch will signal to start feeding to cap elevator. There are certain amounts of caps in the cap store, which will be elevated into the capper by belt.

Technical parameter
• Model: SGB-3
• Capacity: 20,000BPH
• Dimension: 3650×1220×3300mm (L×W×H)
• Power: 2.2kw
• Framework: SUS304 stainless steel

Bottle Conveying & Buffering System

Bottle conveyor is in great influence with the efficiency of line operation. In the downstream of the line, a short break of the machine (eg. Label change) should be considered, but in the forepart, there should be no influence. The two parts should be connected perfectly to ensure the efficient operation of the whole line. Our arrangement of the line is fully concerned with the relationship between investment and efficiency for the Buyer, which is in fine compliance with the above requirement. With application of advanced technology from abroad, the structure is newly designed, and most of the components are formed up through pressing and bending, which are fine in capacity, low in weight and good in exchange. The driving system operates reliably and is easy to maintain.

Main features:
1) Stable conveying, using synchronous chasing control between the conveying belt and engine, making bottles in good condition in the conveying: non-falling, non-block, non-jam. And the cushion platform can be set before labeling machine, when the label is changed, the filling machine can keep working, no need to stop and waiting. The filled product during this period will be stored by the cushion, when label changing is finished, labeling machine will label the stored product in a high speed, and producing speed recovered.
2) Conveying belt is designed by module, component can be interchanged easily, structure is compact, noise is little, easy assembling and maintaining, have flexibility to combine the bottle type according to the different capacity.
3) The design of electrical control is advanced and rational, we can design the control method, select the electrical control component according to client’s layout, to improve the conveying stability
4) Set the switch according to conveying system layout or customer reasonable requirement, for the convenience of operation.
5) Main part all using SUS304
6) Main electrical component we are using the products of international brands.

Specifications

1. Flat chain bottle conveying system configuration

1) KRONES structure
2) Side plate: SUS304 stainless steel 2.5mm, 200mm width, anti-fingerprint wire drawing board
3) Chain board brand: Weldon 8.7mm (BLUE color)
4) Bearing block: SP
5) Square tube feet: 50mm x 2mm
6) 1.5mm stainless steel drip tray
7) Wear strip: UHMWPE
8) Slide guide: PE with steel reinforce
9) Bolts: stainless steel

2. Electrical cabinet and control system configuration

1) Carbon steel spray electric cabinet
2) Inverter: Danfoss AC drives FC51
3) PLC: Siemens S7
4) HMI: Siemens
5) Low volt electrical components: Schneider

TBO-1218R Rotary Hot-melt Glue Labeling Machine

Equipment composition
• Host conveying mechanism: 2200W AC motor (with reducer), frequency converter for speed regulation;
• Conveying mechanism: frequency converter for speed regulation; industrial nylon chain plate conveyor belt
• Bottle dividing mechanism: Industrial screw type bottle dividing mechanism
• Bottle feeding mechanism: Cooperate with screw type bottle dividing mechanism and star wheel positioning feeding mechanism to ensure the accuracy and stability of feeding
• Positioning mechanism: mechanical pre-positioning; use cam mechanism track for flattening bottle positioning and labeling
• Labeling mechanism: The rotating turntable drives the bottle, and the labeling is carried out during the rotation
• Feeding mechanism: high-speed servo OPP label film feeding system
• Pressure mark mechanism: professional arc brush assembly
• Bottle guide mechanism: profile guide rail with dual coordinate adjustment
• Glue supply system: special hot melt glue supply system to ensure the accuracy and uniformity of gluing

Equipment safety protection section
• Safety protection: when the equipment is running, close the protective door to prevent injury to the operator
• Missing label alarm: set the alarm when the label will run out to remind the operator to prepare to replace the label
• Bottle shortage alarm: when there is a shortage of bottles, the equipment will stop and alarm; when there are bottles, it will automatically resume production, which is convenient for on-line production
• Missing sticker alarm: Conducive to labeling quality control
• Air pressure detection: When the air pressure does not meet the production requirements of the equipment, the equipment will be shut down to prevent the production of defective products.
• Vacuum detection: When the vacuum degree does not meet the production requirements of the equipment, the equipment will be shut down to prevent the generation of defective products
• Temperature detection: When the temperature of the hot melt adhesive fails to meet the production requirements of the equipment, the equipment will be shut down to prevent the generation of defective products.

• 3. Working principle
  This hot melt adhesive OPP labeling machine is a new type of rotary and continuous labeling machine; the equipment can automatically adjust the in and out transmission of the container; the containers conveyed by the conveyor belt are separated by the bottle-separating screw according to the spacing of the star wheels After a certain distance, the imported star wheel transfers the container to the container turntable. After the container is fixed by the bottle pressing mechanism and the mold base of the container, the container starts to rotate at a certain speed; during the product rotation process, it is mechanically pre-positioned; and Positioning and labeling according to the trajectory of the organization
• When the container reaches the detection position of the electric eye, the computer host controls the label feeding system to send the label. When a label feeding action is completed, the high-speed cutter cuts off a label; due to the use of Sanyo’s small inertia high-speed servo motor, it can ensure high-speed label feeding and cutting. Target accuracy and stability
• The cut labels are fed into the gluing system; in this part, the system glues the two parts of the label’s leading and trailing edges. This gluing method minimizes the consumption of hot melt adhesive.
• The glued label is accurately and efficiently applied to the container when it is transferred to the labeling position. Since the container is in a rotating state during the conveying process of the label, the label can be smoothly and tightly adhered to the container. The tape at the end of the glue can form a good label lap seal, completing a labeling process

Label Feeding Tension Adjuster

4. Specifications

5. Technical parameter

Visual Inspection Unit

Light inspection box is covered with stainless steel, with appropriate and comfortable light of national sanitary standard, which can inspect clearly the impurity, defaults and grains.

Technical parameters

• Model: DJ-1
• Power supply: 20W
• Frame: SUS304 Stainless steel
• Size: 1000×150×500mm
• Weight: 25kg

MB-350A Automatic Shrink Wrapper

Technical Parameters
Model: MB-350A

• Packing form: 2×3, 3×4, 3×5, 4×5, 4×6 (According to bottles)
• Work power: three-phase-five- line 380V/50~60Hz
• Working pressure: 0.6~0.8Mpa
• Maximum shrink pack size: L×W×H=2400×650×450 (mm)
• Speed: 18-20 packs/min
• Sealing & cutting temperature: 190°C~230°C
• Shrink temperature: 160°C~260°C adjustable
• Material: PE
• Roll of film width: ≤600mm
• Shrink film thickness: 0.03-0.15mm
• Roll of film diameter: ≤450mm
• Pneumatic pressure: 0.6-0.8MPa
• Work noise: ≤65dB
• Total power: 32kw
• Heating tunnel power: 30kw
• Work power: 25kw
• Total weight: 2500kg
• Machine size: L×W×H=12000×1100×2100mm
• Conveyer belt max width: 541mm, Height of produce line (Adjustable range 150mm)
• Fan: 3 sets of 1.1kw; 6 sets of 60w

Main features

1. Exterior is compact, excellent and frame is novel, Particular, repair is easy. Electron influence for film-feeding, is placidly, film-changing is quickly.
2. Using isothermal sealing and cutting knife .The seal’s intensity is cooling sealing & cutting knife 3 times and the use life is above cooling sealing & cutting knife 80 times. Sealing &cutting time is 0.6s.
3. Speed regulation of transport systems by frequency variation, the transmission action is precise and synchro.
4. The shrinkage chamber uses centrifugal thermal air circulation system, configuration is logical, heat insulation heat preservation, thermostat precision is high and the packing effect is better。
5. During the product forward conveying process. it can automatically group the product in to package, so as to save time and enhance packing efficiency
6. The idea model of middle-speed heat-shrinking packager in the domestic market.

III. Specification

MD-30 Floor Level Palletizer

The palletizer is used for stacking cases onto pallet or tray for convenience of forklift to move to warehouse.

The machine adopts PLC + touch screen control with easy operation and reduce labor intensity greatly, which features high speed, stable performance and space saving.

Application: carton box and plastic crate

Composition:

– Carton infeed
– Carton distribution
– Lift and palletizing
– Pallet automatic feeder
– Pallet outfeed
– Safety door

Main Specification:

No. MD-30 Country Brand

Technical Parameters:

• Palletizing capacity: 30 cases/min
• Operation: MMI (man-machine interface)
• Maximum load of each layer: 260kg
• Maximum load of each pallet: 1600kg
• Maximum stacking height: 1800mm (adjustable)
• Maximum pallet size: 1300 x 1100mm (adjustable)
• Power supply: AC, 3-phase, 380V, 9kw, 50Hz
• Pneumatic air: 500L/min (air: 5-6kg/cm2)
• Dimension: 7200mm (L) x 4000mm (W) x 3300mm (H)
• Weight: 6000kg

CR-30R Fully Automatic Pallet Wrapping Machine

Applications & Technical parameters:

The model is one of best solutions to boost your end packaging efficiency by eliminating the need for operator manually attach the film tail to the load, then cut tail at the end of cycle. Used in large scales modernize manufactories, such as in food, drink, glass wares, hardware, electric appliance, paper, chemical, construction and other relevant industries. It would wrap package, which is too heavy or too light, auto accomplish the goods input and output sensing, packing and conveying.

Film provides extra support while the products are being transported & storage to protect them from tip, spill or become damaged.

• Wrapping Size (L*W) (500~1300) mm (500~1800) mm ×1900mm
• Wrapping Height 1900mm
• Working Capability 20-40 pallets / hour
• Rotary Speed 0-18 rpm, speed and frequency conversion adjustable, arm with brake
• Loadable Weight (max) 2000Kg
• Film Carriage System Pre-stretch film, automatically convey the film & cut
• Film Stretch Rate up to 250%~300%
• Pneumatic system 0.6-1.0Mpa, 1000ml/min.
• Up-Down Mast Double chains device
• Control System PLC control, with self induction system, layers and speed adjustable
• Power/Voltage 3.5kw
• Weight/ Dimension 1980Kg 3760mm*2000mm*3220mm
• Film Roll diameter 260 mm Max.
• Core Diameter 76.2 mm
• FilmThickness17-35 µm
• width 500mm

COMPOSITION: ROTARY ARMS WRAPPING MACHINE+BRACKET+FILM ATTACH/CUT HAND

Machine Performance:
· Self-supporting 4-legged model
· Quiet operation
· Counterweighted rotary arm
· 25” ring gear bearing drive/support
· AC variable frequency drives and motors for safe, reliable performance and minimal maintenance
· 20” NO-THREAD® powered pre-stretch carriage with 50-300% pre-stretch
· Rotary arm speed up to 12 RPM
· Oversize load flexibility
· Unlimited load weight capacity
· 40-50 loads per hour
· Column mounted model
· Quiet operation
· Counterweighted rotary arm
· 25” ring gear bearing drive/support
· AC variable frequency drives and motors for safe, reliable performance and minimal maintenance
· 20” NO-THREAD® powered pre-stretch carriage with 250-300% pre-stretch
· Rotary arm speed up to 12 RPM
· Oversize load flexibility
· Unlimited load weight capacity
· 40-50 loads per hour

Control system
*OMRON PLC control, wrapper layers and speed adjustable
*Separate top, bottom & up-down Wrap Counter options
*Over-wrap time is up to your option on the panel
*Reinforce wrap times is up to your choice, 2 loads placed on top /bottom
*Film Tension Control adjustment on the panel
*Separate start, pause and emergency stop buttons
*automatically carriage up/down
* Photoelectric Switch, induce the height of package itself
*Extremely chosen electric parts, high performance

Film carriage system
*Powered pre-stretch system up to 250% to lower film consumption
*Film delivery variable speed by separate DC Drive Motor
*Electronic film tension control adjustment on panel
*Film dancer-bar with variable speed output,
*Automatically carriage up/down
*Rotary arm stop by safety bumper and reflection photo eye sensing while working

Film carriage Drive
*Heavy duty double-chain carriage lift, safety, effortless
*Film carriage variable speed by frequency changer

Delivery system
*May adopts rollers, belts, and chains as deliver media.
*With highlighted flash light warning and protect input – output package
►Rotary Arm Parts, Motor Frequency Conversion With Brake.
Reducer Model: SF57DM80S4-BMG/HF (Hangzhou )
Rotary arm run speed: n=10-20rpm (variable)
Rotary arm with guide device。
Double ends of arm with solid limitation and mobile limitation
►Film carriage part
Adopts double guide-track drive device, runs stably, and reliability
Film carriage up and down drive
Reducer model: worm wheel cam reducer,
►bracket parts
Bracket made of square tube structural with drive device.
Arm is settled down under tunable bearing
Equipment disposed
Sprocket 45# (thermal treatment)
Principal Axis 45# (mix treatment)
Bracket Q235-A

COMMERCIAL TERMS